The Intertronics Blog
Technical guide to light cure conformal coatings
We are delighted to offer a Technical Guide to Light-Cure Conformal Coatings for printed circuit boards, authored by Dymax. These coatings provide superior protective performance with the added benefit of UV/light cure for quick, convenient processing and cost saving. The guide enables customers to better understand the production savings possible from light curing. It discusses the choice […]
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Fisnar DC100 Programmable Precision Adhesive Dispenser
The new Fisnar DC100 Precision Dispensing Controller has a claim to be the most adjustable and adaptable programmable liquid dispenser on the market. Time/pressure dispensers have been used for decades for the application of adhesives, lubricants, inks, fluxes and a whole host of other materials, controlling the amount delivered in both manual and automated processes. […]
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UV adhesive cures time problem for Brandon Medical
Extended curing times for adhesives can often create a bottleneck in the production process which can interrupt work flow. This was exactly the problem experienced by Brandon Medical Ltd. Technical Director Nigel Davill explained: “We had a problem bonding three polycarbonate lenses together to make the large front lens of our Quasar® eLite operating theatre […]
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UV blocking smooth flow tapered dispensing tips
Smooth flow tapered dispensing tips allow for the dispensing of medium to high viscosity fluids and liquids without clogging or blocking. Read our 25 Top Dispensing Tips for more information. If you are dispensing materials which are light curing or sensitive to light, then our UV blocking range of tapered dispensing tips might just be […]
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Still hand dispensing beads of adhesive? Time to graduate to a robot solution!
The accurate placement of a bead of adhesive, sealant or gasket material from a syringe demands a steady hand, close co-ordination and patience. Manufacturing environments also demand the additional element of speed needed to keep up with the rest of the process. The combination of all of these is a rare talent indeed. A better […]
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SpeedMask masking resins for turbine blade plasma treatment
Plasma treatment of turbine blades may require effective and efficient masking of the cooling holes during the process – and something that doesn’t compromise the treatment of the surrounding surface. To achieve this, Dymax SpeedMask® temporary masking resin is applied to the cooling holes from a dispensing syringe or through a dispensing valve. The SpeedMask is cured is […]
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Thermally conductive materials for electric and hybrid vehicle batteries
Thermally conductive adhesives may become a key technology for boosting the mass production of electric and hybrid vehicles and batteries. That’s the view of our partner Polytec PT, manufacturer of specialist adhesives which we recommend for many automotive (and other) electronic applications. The ability to ensure a secure and durable battery system may demand robust fixing, […]
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Electrically conductive flexible adhesive
Polytec PU 1000 is a single part adhesive which cures quickly at room temperature to a flexible, electrically conductive polymer. It can replace traditional epoxies which are typically rigid and require high temperature cure, giving production efficiencies and enabling new applications where pliability and conductivity is important. Polytec PU 1000 addresses applications in die attach, bonding of […]
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Material mixing and dispensing prove key for LED production quality
British LED manufacturer Plessey Semiconductors have successfully made the transition from the manufacturing development phase (where manual methods of material preparation and application often suffice) to full production by employing some of our automated mixing and dispensing technologies. Carl Withers, Plessey’s Assembly Development Team Leader, explained: We develop leading edge LED technologies, based on Plessey’s […]
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Thinky Mixer improves bonding processes in optical instrument manufacture
The engineers at optical instrument makers Gooch & Housego use a high specification UV cure adhesive in a military application. It is premixed with microspheres to ensure bondline thickness. However, there were problems in getting a homogeneous dispersion of microspheres in the mix – which could lead to poor fitment of the optical element and […]
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Lubricant dispensing – The Real McCoy?
I recently read an article by Jim Camillo entitled Lubricant Dispensing, which was published on the excellent ASSEMBLY Magazine site. Jim wrote about the derivation of the expression The Real McCoy: Long before oil was automatically dispensed onto parts in assembly workstations, it was automatically dispensed onto the axles and bearings of a moving train. In […]
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Loudspeaker bonding – two part adhesive application
Automating the precision application of two part adhesives can be tricky – you want to be able to meter and mix the adhesive and apply to the product in a simple in-line procedure. So it’s good to be able to see that this sort of thing is readily achievable. For example, the process of applying two […]
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Plastic bonding adhesive cures with light and moisture
If you thought you couldn’t take advantage of light curing technology because the bondline is in partial shadow, we may have the solution … thanks to a new Dymax plastic bonding adhesive. Dymax 3401 – designed for the rapid bonding of a wide variety of plastics (including PC and ABS) and metal – combines dual […]
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Precision dispensing valve is easy to automate
preeflow eco-PENs are easy-to-integrate dispensing systems, configurable in semi-automated right up to fully automated or robotic processes. The perfect endless piston technology, based on progressive cavity pumps, delivers precise fluid dispensing. Even high viscosity liquids like glues or conductive adhesives can be accurately applied, regardless if single part or two component. The integration is simple – […]
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Rubber modified epoxy adhesive bonds dissimilar materials
adhere IRS 2129 Rubber Modified Epoxy Adhesive is a high performance black rubber modified resin system, designed for the bonding of dissimilar materials with differing rates of thermal expansion to provide a tough and resilient joint. This includes many substrates, including rubber, found in applications such as electronics, electrical and other specialist component assemblies, e.g. automotive […]
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Masking resin for turbine blade air flow testing
When testing turbine blade air flow, it’s vital that the material used to mask the cooling holes is up to the job of protecting them from the high-pressure air being blown at the blade. DYMAX SpeedMask® temporary masking resin is perfect for the job. Applied over the cooling holes, Speedmask is cured with UV/visible light […]
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Repair of relics and artefacts – clear epoxy
The press is full today with news of the seemingly botched repair of the beard on the burial mask of King Tutankhamen, the boy Pharaoh who ruled Egypt from 1332 to 1323 BC. It seems that the beard, having fallen off, was re-affixed with an epoxy adhesive (probably the quick cure “5 minute” stuff which you find […]
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Cyanoacrylate adhesive gel fills gaps and doesn’t run
Our ADH 9454 is a gap filling Cyanoacrylate Adhesive Gel. Most cyanoacrylate or “instant” adhesives are inherently of a low, runny viscosity – which means they don’t work well when there are gaps to be filled, if the parts are porous, or if the bondline orientation means that the adhesive would drip or run out. The […]
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How can I tell if the adhesive is cured? Encompass technology!
The new Dymax Encompass technology is now in a range of UV/visible light cure adhesives. Encompass combines the benefits of colour change once cured with red fluorescence for inspection. This combination offers the significant improvements in production efficiencies gained from rapid on-demand curing while ensuring greatly improved quality outcomes, since it is possible to quickly inspect […]
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White Paper: Designing-in Light Curing Adhesives
Designing-in Light Curing Adhesives – this new authoritative white paper addresses the concepts around UV and visible light curing adhesives, starting with the design function. Design engineers will earn the gratitude of their production engineering colleagues if they can specify or allow for a light curing adhesive. In addition to performance advantages like distribution of load […]
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Precision adjustable two part metering and mixing
The preeflow® eco-DUO600 offers precision metering and mixing of two component materials with mixing ratios adjustable up to 5:1. It is designed for use with two component materials such as silver loaded conductive epoxies, silicones or polyurethanes which may be dispensed in small quantities for either dots or beads. We see applications in microelectronics, medical optics, […]
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Intertronics academy: best surface finish/metallisation for conductive adhesives
We see many requirements for an electrically conductive bond formed with an adhesive. They vary from the micro (flip chips onto pcb’s, die-attach) to macro (wires onto sensors), and the range of projects is substantial. Often, our customers would like to use the adhesive in place of solder. The reasons include temperature restrictions, geometry, process […]
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UV cure optical display adhesives – crystal clear & non-yellowing
Dymax Light-curable Optical Display & Touch Screen Laminating Adhesives are specifically formulated for applications where durable, crystal-clear, invisible bonds are required. Their fast, on-demand cure allows substrates to be repositioned precisely until parts are ready to be cured. These one-part LCD adhesives are designed for touch panel assembly including bonding flat panel displays, LCD screens, tablets, outdoor […]
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Acrylic bonding – when it absolutely must look right
The high end acrylic fabrication company Dauphin Restoration Ltd, founded in 1986, designs and makes cast acrylic mounts, cases and cabinets for an increasing number of state and private collectors alike. With an invitation to receive the Royal Warrant as Mount Makers to Her Majesty The Queen, Dauphin has established itself as the world’s largest […]
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Flexible epoxy adhesive – long term adhesion at the V&A museum
We’re proud to have contributed to the Tiki Love Truck, a prominent exhibit in a major new exhibition at the Victoria & Albert Museum, and one of the best-known creations of British artist Carrie Reichardt – whose work we wrote about recently. Disobedient Objects opened on 26th July at the V&A, Cromwell Road, London SW7 […]
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High power air cooled UV LED curing lamps – Phoseon FireEdge
The new air cooled Phoseon FireEdge UV LED curing lamp has recently been added to our portfolio of products, increasing the diversity of our LED curing materials and equipment product range. The FireEdge products target the pinning and curing of adhesives, coatings and inks with high peak irradiance up to 5 W/cm2 and small form factor. They incorporate […]
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UV cure adhesive makes optical fibre feedthrough
Ultraviolet curing adhesive-based optical fiber feedthrough for ultrahigh vacuum systems – J.-F. Clement, D. Bacquet and P. Szriftgiser, Laboratoire de Physique des Lasers, Atomes et Molecules, Universite des Sciences et Technologies de Lille, France. We were introduced to this technical paper a few days ago by a prospective customer. The authors present an inexpensive, simple, and robust method of making […]
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Dispensing robot workstation designed for safety, ergonomics and flexibility
Last week, we delivered the latest in a long line of dispensing robot workstations designed and built here at INTERTRONICS. This robot is dispensing a two-part structural adhesive from a 50ml cartridge, which is mixed through a static mixing nozzle on the head. Like many of the workstations we supply, this one is custom built to […]
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Adhesive offers excellent adhesion to COC/COP film laminates
Cyclic olefin polymers/copolymers (COP/COC) have become popular choices in the point-of-care device industry because of their high strength, hardness, low water absorption, and excellent biocompatibility. Dymax 1072-M MD® is a new UV/broad-spectrum-cured adhesive specifically designed for bonding COC/COP film laminates and other difficult-to-bond-to polymers. Designed to be optimised for curing with LED lamps, Dymax 1072-M will cure […]
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DYMAX BlueWave 200 high intensity UV spot curing system
We have had a great reception from our customers over the last few months for the new iteration of the DYMAX BlueWave® 200 high intensity UV spot curing system. This enhanced UV spot curing lamp is versatile, user friendly and reliable – and consequently of interest for UVA/visible light cure of adhesives, coatings and encapsulants […]
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The art of epoxies – ceramic tile bonding
The fields of art and industry are increasingly converging, a fact that we can ably demonstrate from a long-standing relationship with one of the UK’s leading ceramic artists, to whom we supply epoxy adhesives from our adhere IRS range. Carrie Reichardt describes herself as a “renegade potter, craftivist and anarchist”. Working from a mosaic-covered studio in Chiswick […]
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THINKY ARV-310 video shows mixing and degassing under vacuum
New on our YouTube channel: a video from THINKY on its ARV-310 non-contact planetary mixer showing how the addition of a vacuum improves the bubble-free mixing of materials which might in the past been impossible. The THINKY ARV series combine mixing and vacuum degassing in one machine. The video depicts the mixing of LED phosphor […]
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Intertronics academy: pot life v shelf life v working life – part 2
In part 1, we talked about shelf life. Let’s turn our attention to pot life and working life, and how they can affect both your specifying decisions and your process. Pot life and working life can be taken to mean the same thing, although in fact there are distinctions between the two terms. They can […]
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Intertronics academy: pot life v shelf life v working life – part 1
We get a lot of questions about pot life and the terminology around it, so we’d like to provide some clarification. Nobody could be blamed for thinking that pot life describes how long the adhesive (or sealant, coating, potting compound or gasketing material) can remain useful in the pot they buy it in. And isn’t that the same […]
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Advanced dual-cure pcb conformal coating
Dymax Dual-Cure 9482 is a UV light and moisture-cure conformal coating specially formulated to flow underneath components on printed circuit boards and cure in these shadowed areas by using ambient moisture, which can result in faster throughput for through hole assemblies. Dymax 9482 coating demonstrates excellent re-workability which is of particular importance to manufacturers of expensive pcb’s or manufacturers looking […]
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Fluid pressure sensor with luer-lock connections for medical applications
The flowplus16 is a high precision fluid pressure monitor device (up to 16 bar) designed from concept to exactly fit medical device criteria by including the standardised Luer-Lock connector system and internally, a void free flow channel coated with a virtually inert FDA compliant elastomer. In particular, the universal single size Luer-Lock system enables equipment […]
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UV cure flood lamp systems are modular
The DYMAX ECE 2000 and ECE 5000 UV light curing modular flood lamp systems offer moderate to high-intensity curing over a 13cm x 13cm or 20cm x 20cm area for the fast curing of UV curable adhesives, coatings, and inks – also for curing parts with large bond lines or for simultaneously curing multiple parts in trays. […]
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Seals or gaskets can be formed bead-on-bead
To ensure the required aspect ratio (height v base width) for liquid seals or gaskets, the sealant can be applied as a series of beads, one on top of the other. We call this bead-on-bead. With this methodology, a set height can be achieved with a small or specified base width. Often UV curable adhesives are used […]
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preeflow micro-dispensing for electronics manufacturing
We have previously discussed the need for greater precision and repeatability of adhesive dispensing within ever smaller and denser pcb real estate in the world of electronics assembly and manufacturing. Applications include optical bonding (e.g. touch screens, displays, smartphones, tablets), conformal coating, encapsulation (either dam & fill or glob top), underfills, and the like. There […]
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preeflow – easy to clean high accuracy pump
Since we introduced preeflow’s precision volumetric, positive displacement, dosing/dispensing eco-PEN, it has impressed with its accuracy, absolute control and the fact that it causes no stress to the material being handled. One very useful aspect of preeflow pen is how simple it is to clean and service. The eco-PEN comprises two modules: drive unit and dosing […]
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Technical article: Customized Masking Solutions
We have just added a new white paper to the Technical Bulletins, White Papers & Articles page on our website entitled – Customized Masking Solutions Don’t Require Customized Masks. Are Your Masking Solutions Failing? The article, written by Virginia Read of Dymax Corporation, discusses masking with conventional methods, the challenges associated with complex design configurations and the need […]
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Medical device adhesive selector guides help simplify product selection
We have recently placed updated selector guides on our website for Dymax Medical Device Adhesives. These guides provide comprehensive information on Dymax products and are intended to help device manufacturers choose the appropriate adhesive together with compatible dispensing and curing equipment for their specific requirement. The two guides include details of adhesives for Needle Bonding and […]
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UV light and rapid moisture cure electronics encapsulants
The Dymax 9100 series of light/moisture-cure electronics encapsulants are for protection of small areas of pcb’s where sensitive components can be encapsulated or “glob topped”. What makes them different is that DYMAX Dual-Cure 9101, 9102 and 9103 now have a rapid secondary moisture cure for shadowed areas. The additional curing process gives a more secure cure […]
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Catheter adhesive – how do you know it’s cured?
Dymax 214-CTH-UR-SC adhesive has been formulated to incorporate both Ultra-Red and See-Cure technologies. Designed to be used in catheter assembly and other medical device assembly applications, it offers excellent bond strength to a number of plastics including PEBA and Nylon 12. Dymax 214-CTH-UR-SC is blue in colour when in its uncured state, enabling easy verification […]
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Thinky Mixer provides rapid, one step dispersal and de-gassing
The Thinky ARE-500 mixer is the latest addition to our range of high performance industrial non-contact “planetary” mixers; suitable for all engineering compounds – liquids, pastes and powders. It mixes, disperses and degasses materials in seconds to minutes, in a sealed or lid-less container such as a jar, beaker, syringe tube or cartridge using a […]
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Fast cure form-in-place gaskets; applications in fuel cells
We have introduced a new UV/visible light cure Form-in-Place (FIP) or Cure-in-Place (CIP) gasket material originally designed for fuel cell sealing applications. Dymax Ultra Light-Weld® GA-145 is a chemical and moisture-resistant gasket which is formulated to be tack free, yet soft and flexible, with low outgassing after cure. It can be dispensed in intricate and complex configurations […]
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Needle bonding adhesives fast cure with LED light
Dymax has released a new range of LED UV and visible light curable needle bonding adhesives. These adhesives are ISO 10993 approved and have passed testing to support short-term (<29 days) implantation or single use disposable device applications. Dymax 1400 series needle bonding adhesives are solvent free, single component and fluoresce for inline testing and […]
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Compact inline pressure sensor for dispensing/dosing monitoring and verification
The new flowplus16 pressure sensor offers high accuracy monitoring in an innovative design suited to critical dosing and dispensing applications. Accurate in-line pressure sensing can deliver to you important quality assurance in a whole range of automatic processes – for example, in medical, pharmaceutical and semi-conductor manufacturing, as well as the wider areas of process control. […]
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Precision dispensing for electronics assembly
In the competitive world of electronics assembly, the demand for greater precision and repeatability of adhesive dispensing within ever smaller and denser pcb real estate is addressed by our partnership with preeflow – and our team application experts with leading edge products. By utilisation of preeflow endless piston technology to optimise the adhesive/dispensing process, it […]
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Innovative electrically conductive adhesive
Polytec EC 275 extends our portfolio of specialist high performance conductive epoxies and adhesives. Polytec EC 275 has innovative specialist fillers which deliver excellent electrical conductivity (1×10-3 – 7.5×10-4 ohm-cm) within a low cost, two component formulation for applications in electronics, micro-electronics, opto-electronics, hybrids and sensor technology. Electrically conductive adhesives are widely used in the electronics […]
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Adhesive for medical device assembly cures in seconds – ISO 10993
If you are looking for a medical grade adhesive which adheres to PC, PS, PU, ABS, and stainless steel, DYMAX Ultra-Red™ 1193M-SV05-UR could be your answer. Designed for the rapid application and bonding of plastics and metals typically used in the manufacture of syringes and needles, DYMAX Ultra-Red™ 1193M-SV05-UR is an ISO 10993 tested, moisture-resistant, multi-purpose medical-device adhesive which cures quickly upon exposure to UV and/or […]
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Intertronics academy: epoxy crystallisation
The problem – Occasionally, we get a call from a customer saying that there is “something wrong” with the epoxy he bought from us. One of the constituents of the two part system (usually part “A”, the resin) has become cloudy, milky, has crystals in it, has become lumpy or slushy, or has even become solidified. The […]
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Dispensing of two component thermal pastes
The job of a thermal paste is to ensure really good heat transfer between a device (e.g. microprocessor, power component) to a heat sink – perhaps through adverse conditions or large operating temperature ranges. It can only do this job if it is applied evenly and to a specified thickness, without air entrapment or material […]
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Flexible, room temperature cure, electrically conductive adhesive
Polytec PU 1000 is an electrically conductive, polyurethane adhesive which addresses applications in die attach, bonding of components in hybrid circuit applications and surface mount technology (SMT); areas where silver filled electrically conductive adhesives have been used for many decades. Usually such adhesives are epoxy-based, and are two-component or premixed and frozen single-component systems – […]
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UV curing FIP gasket shows colour change on cure
Brimming with leading edge technology is gasketing resin Dymax GA-140-SC – a UV/visible light curable Form in Place (FIP) and Cure in Place (CIP) material with the benefit of See-Cure technology which exhibits blue to clear colour change on curing. GA-140-SC is ideal for applications which require soft, tack-free, low outgassing, flexible gaskets for sealing […]
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Potting compound goes under the sledge hammer at Tough Tracker
Tough Tracker was established to counter a problem in the scrap metal market – of not knowing where scrap bins (skips, etc.) are located if they get lost or stolen. Electronic tracking devices need to be both robust and with good battery life. The Tough Tracker solution was developed with a high tech composite casing […]
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Conformal coating masking tape, silicone free
We are re-launching our self-adhesive tapes for masking during the conformal coating process. INT 630 Conformal Coating Masking Tape is a polyester film based tape with a silicone-free synthetic resin adhesive, and a conductive adhesive layer designed to reduce static discharge upon application and removal. Most users prefer silicone-free adhesives for this masking procedure, as […]
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UV & LED curing glass/glass and glass/metal adhesive
Dymax Ultra Light-Weld® 431 is a versatile glass-to-glass and glass-to-metal bonding adhesive which is formulated to be resistant to high-temperature and high-moisture environments while maintaining superior adhesion and flexibility. Dymax 431 bonds rapidly upon exposure to UV/visible light from conventional or LED based curing lamps, allowing a fast assembly process – making it highly suitable […]
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Benchmarking the accuracy of liquid dispensing
Industry is looking for shorter and shorter cycle times, and has an increasing requirement for reliable, repeatable dispensing systems. But in addition, dispensing or dosing accuracy needs are becoming more challenging. High technology materials, in adding functionality, become more complex and so more difficult to handle. Simple time-pressure dispensers are successful to the point of […]
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Intertronics academy: hardness
A recent Intertronics academy post discussed the modulus of elasticity of materials. Closely linked to that is another physical factor which we often quote on product data sheets: hardness. One way to define the hardness of a material is its resistance to permanent indentation. We all know that rubber balls are soft, and rock is hard, […]
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SpeedMask – UV curable masking resins reduce high value component processing costs
Losses from scrap in production of high value mechanical components is a vital consideration in improving quality and efficiency of manufacture; fortunately, we have available the DYMAX family of solvent free UV curable SpeedMask masking resins which offer significant improvements in reliability, worker safety, ease of use, quality of process outcome and actual piece part […]
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Intertronics academy: modulus of elasticity
Many of our material product data sheets (PDS) will quote a number for the modulus of elasticity. The modulus of elasticity is a number which represents the material’s tendency to be deformed elastically (i.e. non-permanently, recovering original size and shape) when a force is applied to it. A stiffer material will have a higher modulus of elasticity, […]
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Strong, solvent-free plastic and glass bonding with UV
In our range of Dymax UV curing plastic bonding adhesives, there’s a product to suit almost every application, whether it’s display case construction, automotive headlamp assembly, sign assembly, bonding PMMA awards or plastic packages. Some of our best-selling plastic bonders: Dymax 3099 is a clear adhesive that offers resilience and provides bubble free bond lines […]
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We pot the green for Variohm with custom thermal potting compound
In setting up a new production project for in-house potting of temperature probes the engineers at Variohm considered a number of well-known industry standard thermal potting compounds – and they called us in. Ben Moffat, project engineer at Variohm, was looking for a potting compound that would give them the best thermal conductivity combined with an […]
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Temporary masking during acid stripping for aerospace/turbine applications
DYMAX SpeedMask 729 UV/visible light-curable temporary mask provides excellent surface and cavity protection of turbine components during acid-stripping, high-temperature plating processes and other harsh chemical operations. This maskant has been formulated to withstand soaking in hot acid without permeation or seepage under the mask. When cured, the mask provides superior surface protection from chemical processing of nickel […]
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New high viscosity cyanoacrylate adhesive offers resistance to peel and impact
We have added a new product to our range of professional cyanoacrylate adhesives. ADH 9485 is specifically formulated for applications requiring both a high viscosity and resistance to peel forces and impact. It develops strong bonds on most metals, plastics or rubbers in seconds. ADH 9485 can be ordered in a 500 gram bottle, allowing simple […]
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Tapered tips for greater adhesive dispensing accuracy
We have successfully addressed one of the factors affecting the accuracy of dispensing high viscosity fluids with standard parallel-sided dispensing needles. Standard stainless steel needles have a steep pressure restriction at the part of their cross-section where the needle joins the hub, which can lead to a higher pressure being needed to generate flow, or […]
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UV Blacklight for forensic inspection – featured on TV
Our IUV 250 UV Flood Lamp, combined with a Black UV-A filter, has many applications in forensic science. For example, at scene of the crime investigations, forensic scientists use ultraviolet blacklights to find blood, urine or semen – all fluorescent, and perhaps not visible to the naked eye. This is fully evidenced on television last night – […]
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Syringe conditioning – epoxies, conductive adhesives, solder pastes, inks
THINKY Mixers are well-known for being able to mix, disperse and degas your materials in seconds to minutes, in sealed or lid-less containers, such as a jar, beaker, syringe or cartridge. Another application is the conditioning or degassing of materials in pre-filled syringes. The planetary action (revolving and rotating at high speeds) can remove air without […]
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Microcapsules in adhesive technology
These days, you can find microcapsules in almost every industrial sector, where they take numerous roles. In adhesive technology, microcapsules can fulfill several functions. For example, microcapsules may be an integral part of the control of reaction and curing processes. Some anaerobic “threadlocking” adhesives contain microcapsules. After applying the adhesive to a screw, the action […]
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Multi-purpose fluorescing medical device adhesive for plastic and metals
DYMAX Ultra-Red™ 1193M-SV05-UR is a ISO 10993 tested, medical grade adhesive designed for rapid dispense and the bonding of plastics and metals. Typically used in the manufacture of medical syringes and needles, the adhesive is multi-purpose and can be used across a range of applications. Bondable substrates include PC, PU, PS, ABS and stainless steel. It cures upon […]
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Temporary masking that can withstand hot acid stripping
DYMAX 729 SpeedMask plating and harsh chemical maskant is a UV/visible light-curing masking resin that fully protects components and is capable of withstanding soaking in hot acid without permeation or seepage under the mask. It provides excellent surface and cavity protection of turbine components during acid-stripping, high-temperature plating processes, and other harsh chemical operations. Its ability to […]
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Fast UV light curing gaskets – everything you need to know
Today we have added a page to our website which focuses on Form-In-Place Gaskets, to answer any questions you may have about form-in-place and cure-in-place UV light-curable gaskets. DYMAX UV gaskets can easily accommodate component design changes and part variation without additional development costs. DYMAX Form-In-Place/Cure-In-Place gaskets are ideal for trim assembly, sound and vibration […]
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Medical device bonding – adhesives for needles, cannula, catheters and guidewires
Two new selector guides are available, detailing our extensive range of DYMAX adhesives for bonding needles and catheters. The guides contain technical details about the wide range of adhesives available for these specific applications, as well as curing and dispensing information, and joint design advice. The selector guides are available from us in hard copy, […]
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Optically clear silicone encapsulant for LEDs and electronics
When thinking about protecting sensitive electronics from moisture and shock, a silicone potting compound or encapsulant is usually a good starting place. If you are working with optics or LEDs, then you will want a clear material with good optical transmission. Opti-tec 7020 has been the potting compound of choice for our customers who need […]
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Dispensing valve selection factors
During some in-company training recently, we came up with the most important factors we need to consider when helping our customers select a dispensing valve for the application of inks, adhesives, coatings, sealants, glues, potting compounds and the like.
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Adhesives for curing with LED UV lamps
With the combination of expertise in LED light curing equipment technology and adhesive formulation, our partners DYMAX have an ever-growing list of adhesive and coating formulations optimised to cure with our BlueWave LED curing lamps. These include applications in electronics, glass bonding, plastic bonding, temporary masking, structural bonding and medical device manufacturing.
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Entry level, genuinely intense UV curing flood lamp
As specialists in the field, we make no apology for keep banging on about the advantages of UV curing for adhesives, coatings and inks in the automotive, electronic, optical and medical device assembly industries, where it can greatly speed production cycles, enhance quality and reduce piece part cost. And investment in equipment doesn’t need to […]
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Autoclavable adhesive/encapsulant for optical and medical applications with USP Class VI
Polytec EP 630 is a two-part epoxy adhesive which provides excellent high temperature, chemical, electrical and moisture resistance. Especially designed for applications in the semiconductor, medical, hybrid, piezo, fibre optics, HV and UHV applications, it has an excellent adhesion to silicon, glass, metal, ceramic, ferrite and most plastics and can be used as a low viscosity adhesive, […]
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The new Fisnar QuantX™ – high performance liquid dispensing
We are delighted to introduce the new Fisnar QuantX™ system to the UK where it is expected to be of great value in any industrial or related application where a dispensing syringe barrel is used for application of materials. The QuantX™ system features a patented syringe barrel which provides a gently curved path to the […]
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CEM increases competitiveness with dispensing robot
Contract electronics manufacturer CT Production recently contacted us when they needed to expand their dispensing robot capability for a low energy lighting product. Explained CT Production MD Alan Trevarton: It is company strategy to compete with offshore manufacturing by lowering costs using robotics – compared with manual operatives the benefits are greater flexibility, continuous working, reduced […]
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New radiometer simplifies validating and monitoring UV curing processes
The DYMAX ACCU-CAL™ 150 is a simple-to-operate radiometer offering repeatable measurement of UV light, which greatly simplifies both the validation and monitoring of a UV light-curing process. It can measure UV light up to 10 W/cm2 emitted from stationary light-curing flood lamps or lamps used in conveyorised processes. The ACCU-CAL™ 150 can be used to determine intensity […]
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Mixing for high SG powders like LED fluorescent additives – THINKY ARV-310LED
The THINKY ARV-310LED is a variation on our standard ARV-310 mixer. It is specifically designed for uniform dispersion of high SG materials such as fluorescent additives for LEDs, allowing mixing without settling in low viscosity silicone resins. The rotation-revolution ratio of the THINKY ARV-310LED is optimized for this purpose. When used for fluorescent materials, several […]
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Bond dissimilar materials with DYMAX Ultra Light-Weld 3013
Do you need a resilient, low-viscosity, moisture-resistant adhesive designed for rapid bonding to a wide variety of plastic and metal substrates? DYMAX Ultra Light-Weld® 3013 forms high-strength, environmentally resistant bonds for appliance assembly, bond joint and sealing, plastic window bonding, and plastic assembly and dispenses easily for precise quantity and placement of adhesive. DYMAX Ultra Light-Weld® 3013 […]
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Thermally conductive adhesives
We now offer a range of high technology, thermally conductive adhesives. The products are two-part and single-part epoxy systems designed for all applications where heat transfer is essential, including heat-sinking and ceramic packaging. Polytec PT Thermally Conductive Adhesives are available in a wide range of process friendly packaging options, including bubble-free syringes, pre-measured twin-packs and single […]
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Precision metering, mixing and dispensing of two part adhesive and resin systems
The preeflow® eco-DUO450 is a two-component precision volumetric, positive displacement, dosing/mixing/dispensing system that gives you accuracy and repeatability. The preeflow eco-DUO450 uses the precision dispensing technology of the preeflow eco-PEN – by integrating two eco-PENS through a manifold and a static mixing nozzle, and provides extremely precise metering, mixing and dispensing of critical two-part materials like epoxies and silicones. The preeflow® eco-DUO450 can dispense as […]
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Electrically conductive, silver-loaded adhesives
We are now able to offer a range of high technology, electrically conductive adhesives. The products are two-part and single-part epoxy systems designed for electronic interconnects in a wide range of applications, including hybrid electronic assembly and solder replacement. These adhesives are primarily silver-loaded. Polytec PT Electrically Conductive Adhesives are available in a wide range of […]
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Fast curing metal bonding solution for customer Ford Components
A quick and simple adhesive solution was required for one of Ford Components Manufacturing Ltd’s laminated metal shim pack products. Known as edgepeel®, the pack provides a number of shims, to specific customer requirements, that can be quickly and easily selected at the point of assembly, therefore speeding up production. These thin steel shims are […]
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Electrically and thermally conductive adhesives – new products!
We are very pleased to announce that we have signed a distribution agreement with expert German adhesives manufacturer, Polytec PT. Polytec PT offers a range of high technology adhesive products for micro-electronics, hybrid circuits, chip-on-board (COB), LEDs, component manufacture, displays, flexible circuitry, shielding, medical devices and optics/opto-electronics. The range consists of: Electrically conductive adhesives Thermally […]
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White Paper: Technology for Precision Dispensing
Just added to our webpage Technical Bulletins, White Papers & Articles – a new white paper entitled The “Endless Piston” Pump – Technology for Precision Dispensing. It discusses the technology behind our preeflow eco-PEN precision volumetric, positive displacement, dosing/dispensing systems. Why don’t you have a quick read?
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Speeding up masking in electronics soldering and coating
Designed for rapid masking of electronic components and assemblies, Ultra-Light Weld 9-20479-B provides protection from reflow or wave soldering processes and shields no-go areas during conformal coating application. This easily dispensed mask enables accurate placement and cures in seconds to maximize production throughput with the highest levels of quality. DYMAX 9-20479-B is a blue, peelable masking […]
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Make sure your UV light curing process is on track
A consistent and reliable UV curing process requires periodic monitoring of the UV intensity or dose. Degradation of curing bulbs, lightguides and reflectors can decrease intensity, resulting in incomplete cures. The DYMAX ACCU-CAL 50 Radiometer is simple to operate, offers repeatable measurement of UV light and allows operators to monitor and document a UV/visible light […]
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High performance UV curing plastic bonding adhesive aids efficiency
Increasing production throughput of bonded plastic assemblies is high on the list of priorities these days for both design and production engineers, if what our customers say is anything to go by. In these situations, we are delighted to offer Dymax Ultra Light-Weld® 3069, which is a UV/visible light-curable adhesive designed for rapid bonding and […]
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Homogeneous mixing of conductive adhesives and pastes
Some materials – like silver-loaded pastes, adhesives and inks – can suffer degradation in storage. This can easily be rectified by re-mixing and degassing, quickly achieved by use of the Thinky series of planetary mixers. Particles of silver of a high specific gravity settle down during storage and are difficult to disperse evenly by manual mixing. […]
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Accurate dispensing up to 60ml per minute with preeflow
The preeflow® family gets a new big brother, through the development of the new eco-PEN 700 3D from ViscoTec. The brand new geometry between rotor and stator generates a three times bigger output without any velocity loss in dispensing. The eco-PEN 700 3D reaches a volume flow of up to 60 ml/min – this means […]
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Versatile robotic dispensing…. benchtop or gantry system
With low cost robotics playing a significant part in cost-reduced/quality-upgraded small scale production, the new Fisnar Unitop F5200N will interest production engineers in all industries, especially as it has the ability to be used as a gantry, as well as a benchtop robot. The F5200N is a compact dispensing robot with all moving axes above […]
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preeflow eco-PEN 450 extends the capability and accuracy of volumetric dispensing
We recently introduced the preeflow® eco-PEN 450 from ViscoTec, which not only offers a greater capacity for high accuracy and highly repeatable volumetric dispensing – it also addresses the needs of a wide range of low to medium viscosity applications. These include oils and fats, colour mixes, silicones, sealing compounds, adhesives and even abrasive media, […]
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Potting compound protects trace heating system thermostats
The winters, they tell us, are getting colder and trace heating systems for vulnerable water pipes are finding greater demand. As part of their development process STOPFREEZE were looking for a superior way of protecting their in-line thermostat from water ingress and physical damage in its outdoor situation. Their solution came in the shape of […]
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Knowing your mix is completely homogeneous and air free
We have published a presentation which gives an introduction to the THINKY Mixing and Degassing Machines as well as the concept of planetary centrifugal mixing. THINKY Mixers are industrial non-contact “planetary” mixers for all engineering compounds. They mix, disperse and degas your materials in seconds to minutes, in a sealed or lid-less container such as […]
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Precision, volumetric dispensing of adhesives, oils, inks, encapsulants & solder pastes
Following the recent announcement of our distribution agreement for the preeflow® dosing brand from ViscoTec, we are delighted to introduce the preeflow eco-PEN series dispensing equipment and matching controllers. These all-electronic systems are ideal for continuous highly accurate dispensing of adhesives, solder pastes, encapsulants, oils, catalysts, etc. in industries such as optics, fibre optics, medical devices, […]
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Mix and degas under vacuum in seconds – remove 100 micron micro-bubbles
The THINKY ARV-310 is an industrial non-contact “planetary” mixer for all engineering compounds. The THINKY ARV-310 can mix, disperse and degas your materials in seconds to minutes, even in your own containers (jars, beakers, syringe tubes or cartridges). The non-contact mixing principle makes it possible to formulate compounds from very small amounts such as 0.5ml […]
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Will UV give you faster, cleaner, more effective bonding?
We sent out a simple overview of the range of DYMAX UV curing equipment by mail to 1,000’s of customers last week. Whether you are interested in UV spot cure lamps, a conveyorised system that integrates with your production line or the latest LED curing technology, we have a lamp. UV curing can substantially increase the speed of […]
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Precision volumetric dosing for highly accurate, repeatable dispensing
High precision, accuracy and repeatability in dispensing is becoming ever more important to our customers. Consequently INTERTRONICS, in partnership ViscoTec, will now be supplying UK industry with the latest in preeflow precision volumetric, positive displacement, dosing/dispensing systems. Preeflow volumetric dosing equipment, manufactured by ViscoTec, is capable of dispensing adhesives, pastes, form-in-place gaskets, sealants, etc – in dots, […]
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UV Cure Spot Lamp – highest power with intensity adjustment
The DYMAX BlueWave 200 UV curing spot lamp offers the highest intensity and the simplest operation in the industry. The intensity adjustment feature allows UV dose tuning during the process validation and production. The DYMAX BlueWave 200 primarily emits UVA and blue visible light (300-450 nm) and is designed for UV curing adhesives, coatings and […]
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Thermally Conductive Silicones
Thermally conductive silicones can provide excellent thermal management. Through the addition of specialist fillers, heat can be dissipated from processors, power units, LED’s and other components to improve performance and product life. They can also be used to improve the heat conduction in sensors, radiators and thermal devices. We have a complete range of thermally […]
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Optically Clear Epoxies, Potting Compounds and Adhesives
The Opti-tec™ range of optical adhesives and encapsulant continues to develop, and includes many with high optical clarity or other special properties related to specific optical applications such as fibre-optic termination or optical potting and encapsulation. Some of the range have passed ISO 10993 testing for medical device manufacture or are Telcordia GR-326-CORE compliant. Specialist […]
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Black, rubber toughened Cyanoacrylate Adhesive
adhere ADH9105 Cyanoacrylate Adhesive is an excellent example of a precision engineered application specific adhesive for high technology industries. ADH9105 has higher impact, humidity and temperature resistance with a more flexible bond than mainstream cyanoacrylates – thus making it the adhesive of choice where gap filling and resistance to vibration, thermal shock or motion compliance […]
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Ultra-fast, clean bonding with light curing adhesives
Here is another of our current advertisements for our range of Dymax UV/visible light curing adhesives. Improve productivity, reduce assembly costs and enhance safety, with cosmetically excellent bonds. For plastics, metal and glass.
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Dispensing onto round, circular or cylindrical objects
Are you looking for an efficient method for dispensing in a circular pattern? The Fisnar F1300N.2 rotary dispensing table is the answer. The F1300N.2 allows you to dispense circular patterns on a wide range of parts, including those with areas that are difficult to access. The Z-axis tilts to allow controlled rotary dispensing at an angle, […]
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Perfect mixing and degassing
Here is a preview of our lastest advertisement for THINKY Mixers. They mix, disperse and degas your materials in seconds to minutes, in a sealed or lid-less container such as a jar, beaker, syringe tube or cartridge. Those hard-to-mix, hard-to-degas or hard-to-wet materials can be mixed and degassed fast and effectively in a single step.
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Catheter adhesive cures tack free in less than one second with LED lamp
Dymax 210-CTH, a new MD® Medical Device Adhesive, is a tack-free, LED-curable adhesive formulated for fast, on-demand cure with the Dymax BlueWave MX-150 LED UV spot curing lamp. This adhesive is designed for rapid bonding of a wide variety of plastics typically used in the manufacture of catheters. Bondable substrates include PC, PU, ABS, and […]
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Small shot dispensing of high viscosity liquids
A new page on our website today: the IJF LV-0126RJ High Pressure Needle Dispensing Valve is a high pressure stainless steel needle valve designed for micro-shot dispensing of high viscosity fluids that need to be pressurized up to 3500 psi. The dispensing valve also has a shot size adjustment feature, which can fine tune the valve […]
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UV light curing with LED lamps – unravelling the myths and realities
In recent years, there as been a great deal of interest in the use of LED technology for the curing of UV and visible light reactive adhesives and coatings. LED lamps can offer a number of benefits over the traditional and well understood mercury-based arc lamps, including significantly more stable output, instant on/off and no […]
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Low shrinkage adhesive for optical assembly eliminates parts movement
Do you need a fast cure, low shrinkage adhesive for optics and optical assembly which eliminates parts movement? Dymax OP-67-LS opto-mechanical adhesive cures in seconds for bonding of optical components, whilst its low-shrink nature virtually eliminates movement during curing and subsequent thermal cycling. OP-67-LS offers the ability to “cure on demand” with exposure to longwave […]
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What’s a Luer Lock?
Most industrial dispensing systems rely on the Luer to fit dispensing needles, dispensing tips and other small fittings together. The Luer taper is a standardised (ISO 594) system for making leak-free connections between a male-taper fitting and its mating female part in the laboratory, industrial and medical world. Luer Slip fittings are simply held together […]
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High precision dispensing nozzles
Preci-Tip™ Precision Dispensing Tips are for high accuracy, micro-dot fluid dispensing. They have a luer lock thread and can be used with dispensing syringe barrels, valves or pumps. A primary design feature of these unique dispensing nozzles is the streamline conical fluid path which delivers substantially higher fluid flow rates and lower dispense pump back […]
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Video explains mixing and vacuum degassing machine
We have just uploaded a new video to the THINKY Mixing and Vacuum Degassing Machines webpage. It gives a really good overview of the technology, and how these benchtop centrifugal planetary mixers give completely homogeneous, air free mixes of your technology materials.
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Seeing Red – For Accurate Bondline Inspections
An impressive new fluorescing adhesive technology, brought to you by our sales partner Dymax, will have you all “seeing red” to improve quality and authentication. The advantages of Ultra-Red™ technology are based on the fact that many plastics naturally fluoresce blue under UV blacklight – this minimises the inspection advantages of using conventional blue-fluorescing adhesives […]
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Small robots big on functionality…
… is the title of our article just published in the November/December 2010 issue of Industrial Plant & Equipment magazine. Read how benchtop robots achieve a high level of functionality, are readily available, simple to implement and inexpensive.
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Technical Guide on Adhesive Cure Methods – Free Download
The use of adhesives for structural bonding is on the increase. For a successful assembly, the adhesive must “harden” in the bondline to provide a joint which is capable of bearing the forces to which it is subjected for its lifetime, whatever environmental factors are thrown at it. Understanding how this works is important both […]
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We stick urban art together
Modern art is such an integral part of life, the interweb and everything, that some exciting projects are taking place – perhaps where they always have – at the borders between the street and the gallery. So it is even more interesting to find this kind of project dependant upon an advanced flexible epoxy adhesive […]
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Video – mixing and degassing LED phosphors
We just added a video to our page about the THINKY Mixing and Vacuum Degassing Machines. It demonstrates the successful mixing and dispersion of LED phosphors into a silicone resin with absolutely no air bubbles.
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Get tough – making electronics rugged
We are getting tough with electronic components that need to be made more rugged – to be more resistant to shock, vibration and rough handling. This “toughening-up” process involves edge bonding or underfill of components with the recently introduced Dymax 9422-SC or DYMAX 9-20790 room temperature, fast, light cure adhesives. In particular the Dymax 9422-SC […]
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Light weight, low density epoxy potting compound is RF transparent
In some applications the weight of potting electronics to protect mechanically or environmentally can be a very significant part of the overall weight of installed equipment – sometimes this can be a problem. We have come up with some very advanced light-weight epoxy potting technology which brings the density right down to 0.6. IRS 2012 […]
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Ultra-Red Adhesives for high contrast bond-line inspection and product verification
We are persuading our customers to “see red” literally. The Ultra-Red™ fluorescing technology built into many Dymax adhesives offers assemblers concrete advantages in plastics fabrication. Many plastics naturally fluoresce blue under UV light – this minimizes the inspection advantages of using blue-fluorescing adhesives in parts assembly. Ultra-Red™ fluorescing adhesives remain naturally clear until exposed to […]
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Clear encapsulation ideal for LEDs
Opti-tec 4200 is an encapsulant/potting compound and adhesive. This optically clear polyurethane is ideal for use in electronics or electrical equipment which incorporates LEDs or other items where high transparency and aesthetics are important. Its clear, non-yellowing, hard setting properties will be appreciated in outdoor signage, illumination projects, e.g. pathways, swimming pools or fountains and […]
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Difficult to mix pharmaceuticals and cosmetics?
Our Thinky mixers can give a proven solution to some of the most difficult mixing problems found in the pharmaceutical and cosmetic industries. They will non-invasively mix materials from low viscosity to semi-solid or dry particle with in-situ vacuum degassing. In the field of pharmaceuticals, Thinky mixers are useful for reagent research and development, the […]
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FIP Gaskets – Cheaper than you think?
We have just added Technical Bulletin TB2009-14 to our articles page about using benchtop robotics to lay down liquid Form-in-Place gaskets.
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Bonding optical couplets
A question from the DYMAX blog: We have to manufacture a component which is comprised of two individual parts molded from acrylic (PMMA) that have slightly different additives. The parts have concave and convex surfaces which fit onto each other. We want optical coupling between these two surfaces. Can we place one piece as an […]
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Solder paste conditioning
If you store your solder paste in the fridge, then you need a process for getting it onto the production line and ready to use – which means it must be at room temperature and correctly mixed. The THINKY SR-500 Solder Paste Mixer and Conditioning Machine makes this process quick and foolproof. It is quick, […]
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Alternative art adhesive
Baroness Carrie von Reichardt and her partner were asked by the Mutoid Waste Co to be involved in a show called Mutate Britain, where a number of well-known artists where each given pieces of a WW2 war plane and asked to let their creative juices flow. Explained the Baroness: We were actually given two panels […]
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Mixing glass powders into resin
James Kent (Ceramic Materials) Ltd had relied for many years on a manual mixing system for their research and quality control of specialist glass powders, but embarked on a search for a process solution that would be more effective, more consistent, quicker and simpler. The glass powders produced by James Kent Ltd are tailored to […]
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We get stuck into the Love Truck
The problem involved a painted steel substrate, hand placed glass/ceramic tiles, substrate flexing and widely varying vibration over extended periods in outdoor conditions – in short a Tiki Love Truck! An unusual project even for us, but nonetheless as it proved, well within the capabilities of the adhere IRS 2125 Flexible Epoxy Adhesive. The project […]
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Getting the gas out
Removing air bubbles from materials like epoxies and inks which you mix up yourself can be an irritation. Often some form of vacuum chamber is used to degas the mixture – it is time consuming and not easy! One of the advantages of our Thinky ARE-250 Mixer is that it does not put air into […]
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Rocking your world – high temperature epoxy fixes speaker coils
Real World engineering is rarely rocket science, but often it is very much about pushing the boundaries of performance and balancing conflicting parameters. This was exactly the kind of situation which we met when a customer asked our advice on an adhesive application. This unusually challenging application was in the production of very high power […]
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It’s clear: Opti-tec 5013 is great for glass bonding!
We sell a lot of UV adhesives for glass bonding – this application is perfect for UV curing, and we have a lot of capability. Sometimes, our customers need another solution. For example, they might not have a UV curing lamp, and the production volumes do not justify a purchase at this stage. In these […]
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