The Intertronics Blog

Very low extractables medical device adhesive withstands cleaning and sterilisation

Dymax 1045-M medical device adhesive was specifically formulated for the assembly of glass pre-fillable syringes, pen injectors, auto injectors, wearable injectors, and single-use devices. This very low extractables adhesive provides strong bonds that withstand the harsh cleaning and sterilisation processes pre-filled syringes undergo. Dymax 1045-M is also optimised to cure with LED UV light, providing […]

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High temperature adhesive for metal bonding in automotive, rail and component manufacturing

SCIGRIP® SG800 High Temperature MMA Methyl Methacrylate Adhesive is a two component structural adhesive for bonding metals, as well as composites and plastics. Designed to withstand temperatures up to 150°C over prolonged periods, SCIGRIP SG800 is suitable for applications like under the bonnet engine bay component assembly and metal bonding prior to paint baking cycles. It displays good strength […]

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Seminar: Improving Adhesion and Bond Quality with Plasma Surface Treatment

We’re delivering a free seminar at the upcoming Engineering Solutions Live show, held on the 23rd of March, entitled Improving Adhesion and Bond Quality with Plasma Surface Treatment.   Cold plasma treatment can quickly activate and functionalise the surfaces of many difficult-to-bond substrates, including metals and plastics, whilst removing organic contaminants. This process improves the wetting […]

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Moisture-resistant cyanoacrylate adhesive increases application potential

Cyanoacrylate adhesives (CAs) are often dismissed when it comes to applications with moisture exposure, let alone involve full submersion. That was until our partners, Born2Bond, developed a new single-part, “instant” adhesive specifically suited for environments with high humidity. Born2Bond Aquafast is a low odour, low bloom, medium-viscosity CA that offers excellent adhesion to a variety […]

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Best cyanoacrylate adhesive for shallow potting, encapsulation and bridge bonding

In applications where the adhesive is at least partly exposed (not completely interfacial), Born2Bond LightLock is worth evaluating. It is a hybrid cyanoacrylate adhesive that reacts to UV light to cure, making it a solid choice for bondline squeeze-out, electronics encapsulation or shallow potting, and bridge bonding applications like wire tacking. LightLock doesn’t require activators […]

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Case study: improving mixing accuracy and repeatability for 3D printed bioelectronics research

To improve the way recovery from injury and the progression of neurological/musculoskeletal conditions are monitored, the Department of Automatic Control and Systems Engineering (ACSE) team at the University of Sheffield is developing a diagnostic glove that includes several flexible bioelectronic sensors. The sensors are formed from elastomers mixed with various conductive nano or micro particle […]

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White Paper: Designing in light curing adhesives – a holistic approach to adhesives in medical device assembly

UV curable adhesives grant significant manufacturing productivity benefits, curing in seconds, “on-demand” when exposed to UV light. With grades certified to ISO 10993 and USP Class VI stands available, they are also well-matched to the manufacture of medical devices. To fully realise the potential that this adhesive technology can bring, it is necessary to take […]

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Adhesive selection: A race against the clock?

There are a few considerations when specifying an adhesive for your application, such as how well it bonds your substrates and if it can meet the functional needs of your application. One other important piece of the puzzle are the time-based factors which dictate how materials can be processed.    Our technical white paper Adhesive selection: a race against the clock? walks you through the various time-sensitive factors at […]

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Protect your electronics in seconds with UV light and rapid moisture cure encapsulants

Dymax UV cure electronics encapsulants with secondary moisture cure resolve the challenge of encapsulating chip and component geometries which have shadowed areas under component bodies or leads. The bulk of the material cures in seconds with light, while the balance cures with ambient moisture. Light-curable formulations are becoming increasingly popular due to their significant benefits […]

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Case study: increasing product design opportunities with Born2Bond Ultra HV CA

As consumers increasingly prefer smaller, more portable, wearable electronic devices, assembling the intricate components can prove challenging. This challenge is further compounded when considering skin contact material requirements and the bonding issues these materials can pose. Fortunately for a wearable electronic device manufacturer, our Born2Bond™ Ultra HV was able to address their bonding challenges while increasing their […]

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Case study: improving sealing quality while maximising productivity in gas sensor manufacture  

When gas sensor manufacturer DD-Scientific wanted to improve the accuracy, repeatability, and productivity of an epoxy sealing process, they asked us. DD-Scientific now benefits from robot-mounted preeflow® eco-DUO precision metering, mixing and dispensing systems, which save the company 23 days of staff time per year, while maintaining the high-quality the company’s products demand. DD-Scientific’s sensors […]

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New product: PU potting compound in cartridges

IRS 3078 Polyurethane Potting Compound is a semi-rigid, room temperature curing and electrically insulating black polyurethane potting compound. The material, which is low viscosity, semi-thixotropic and flowable, is available in convenient side-by-side double syringe cartridges. This packaging suits customers with smaller volume or occasional production needs. It offers high adhesion, good electrical insulation properties and […]

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Case study: putting electronics into an archery arrow with novel CAs

Application In today’s technologically-advanced world, consumers want products that are better, smarter and more intuitive to their needs. For brand owners and manufacturers, this means continuing to push the boundaries on innovative, increasingly-smaller devices that can give consumers new product options unlike anything they’ve seen before. The miniaturisation of devices can pose assembly and bonding challenges, […]

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Precision metering, mixing & dispensing facilitates miniaturisation

Trends in miniaturisation call for smaller, more precise and ever more repeatable metering, mixing & dispensing units for two-part materials. The preeflow® eco-duo330 sets new standards in micro-dosing for two component systems by providing dosages as small as 0.2 to 32ml/min with precisely mixed material, complete repeatability and exceptional control. This is expected to be of particular value […]

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Video: Light curing adhesives improve productivity for technology businesses

Light curing adhesives offer many design and manufacturing benefits spanning a wide range of industrial applications. These adhesives cure in seconds, forming high-strength, environmentally resistant bonds whilst maximising productivity. General and specific formulations are available for bonding plastics, metal, glass and other substrates. These adhesives can be applied by hand, or by semi or fully automated […]

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Video: Opti-tec 4200 clear polyurethane resin for potting & encapsulating

Opti-tec 4200 is an optically clear potting compound suitable for encapsulating LEDs and other electronic components. Opti-tec 4200 is a clear polyurethane resin for applications including lighting, illumination or when the electronics needs to be visible. It features excellent non-yellowing colour stability owing to UV resistant base materials and stabilisers. In double syringe or twinpack sachets, the […]

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High precision volumetric spray dispensing system

preeflow® eco-SPRAY technology brings exceptional levels of accuracy, repeatability and precise edge definition to micro-spray dispensing tasks. The combination of the preeflow positive displacement volumetric pump and a low-flow spray chamber guarantees high performance spraying of low to high viscosity fluids. This volumetric spray dispensing system provides a superior level of process reliability because viscosity variations in […]

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Compact inline pressure sensor for dispensing/dosing monitoring and verification

The new flowplus16 pressure sensor offers high accuracy monitoring in an innovative design suited to critical dosing and dispensing applications. Accurate in-line pressure sensing can deliver to you important quality assurance in a whole range of automatic processes – for example, in medical, pharmaceutical and semi-conductor manufacturing, as well as the wider areas of process control. […]

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Precision metering, mixing and dispensing of two part adhesive and resin systems

The preeflow® eco-DUO450 is a two-component precision volumetric, positive displacement, dosing/mixing/dispensing system that gives you accuracy and repeatability. The preeflow eco-DUO450 uses the precision dispensing technology of the preeflow eco-PEN – by integrating two eco-PENS through a manifold and a static mixing nozzle, and provides extremely precise metering, mixing and dispensing of critical two-part materials like epoxies and silicones. The preeflow® eco-DUO450 can dispense as […]

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Electrically and thermally conductive adhesives – new products!

We are very pleased to announce that we have signed a distribution agreement with expert German adhesives manufacturer, Polytec PT. Polytec PT offers a range of high technology adhesive products for micro-electronics, hybrid circuits, chip-on-board (COB), LEDs, component manufacture, displays, flexible circuitry, shielding, medical devices and optics/opto-electronics. The range consists of: Electrically conductive adhesives Thermally […]

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Precision volumetric dosing for highly accurate, repeatable dispensing

High precision, accuracy and repeatability in dispensing is becoming ever more important to our customers. Consequently INTERTRONICS, in partnership ViscoTec, will now be supplying UK industry with the latest in preeflow precision volumetric, positive displacement, dosing/dispensing systems. Preeflow volumetric dosing equipment, manufactured by ViscoTec, is capable of dispensing adhesives, pastes, form-in-place gaskets, sealants, etc – in dots, […]

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