Category: LED Curing

LED UV adhesive evaluation kit for medical device assembly
The IUV101 Medical Kit contains everything a manufacturer needs to start working with UV curing adhesive technology for medical device bonding, including three widely used adhesives in 10 ml syringes, alongside the IUV101 LED UV Spot Lamp for Handheld UV Light Curing. This device has a powerful 2,000 mW/cm2 light intensity, which users can focus on […]
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Best cyanoacrylate adhesive for shallow potting, encapsulation and bridge bonding
In applications where the adhesive is at least partly exposed (not completely interfacial), Born2Bond LightLock is worth evaluating. It is a hybrid cyanoacrylate adhesive that reacts to UV light to cure, making it a solid choice for bondline squeeze-out, electronics encapsulation or shallow potting, and bridge bonding applications like wire tacking. LightLock doesn’t require activators […]
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UV curing intensity – check your distance
A fundamental element of achieving the correct dose of UV light is ensuring the intensity of your UV curing lamp is understood. UV curing intensity as noted on a lamp’s data sheet is typically measured from a particular distance, so if your lamp is not set up to the same distance as the data sheet […]
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White Paper: Sustainability benefits of LED UV curing
LED UV curing lamps are swiftly gaining popularity as a replacement for mercury arc lamps. Their rise in use reflects their process benefits, such as instant on/off and consistent intensity for thousands of hours. In addition to these, there are environmental advantages at play, such as reduced energy consumption, decreasing a business’ carbon footprint, and […]
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Best cyanoacrylate adhesive for medical device assembly
For a medical device assembly adhesive which also provides the benefits of cyanoacrylate adhesive technology (e.g. single part, fast cure), we recommend you look at Born2Bond Light Lock. Light Lock passes ISO 10993 testing and is also a UV hybrid cyanoacrylate. The UV light curing aspect of Light Lock is useful for a bondline which […]
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Flood your components with high intensity LED UV light
To help you boost production speed, consistency, and reliability with LED UV curing, we’ve introduced the Dymax BlueWave® FX-1250 LED UV Curing Flood Lamp. The lamp can cure LED matched UV curable adhesives, coatings, and inks in seconds with high uniformity, high irradiance UV light. The combination of great uniformity, high intensity, and large curing […]
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White Paper: Moving to UV LED curing, the 365nm myth – a dance between physics and chemistry
Our latest White Paper, entitled Moving to UV LED Curing, the 365nm Myth – A Dance between Physics and Chemistry, discussed the assumptions around using UV LEDs to cure adhesives, coatings, sealants, encapsulants and temporary masking materials. Despite some hints on product data sheets, 365nm may very well not be the best wavelength to pick […]
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Mercury bans and UV curing lamps
An article in this week’s Electronics Weekly about the use of short-wave UV LED’s in the fight against Covid-19 contained this statement: “New international legislation which came into force in January 2020 means that mercury-based lamps are, with very few exceptions, no longer an option. The manufacture, import and export of mercury lamps is now […]
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Handheld high-intensity LED UV curing flood lamp provides flexibility
Our customers sometimes want to take advantage of UV curing on large or complicated assemblies, where a bench-mounted UV curing lamp will not allow ready access to the target areas. Some examples which spring to mind are the bonding of large PMMA point-of-sale assemblies, or the temporary masking of turbine blades. You also want to […]
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Powerful, compact LED UV spot curing system enables up to four concurrent spot cures with ease and flexibility
LED UV light curing systems have gained popularity in recent years, and are becoming the technology of choice and more cost-attractive. The BlueWave QX4 LED UV Spot Curing Lamp offers all the benefits of LED UV over traditional broad-spectrum technology including instant on/off with no warm-up, low operating temperature, decreased energy consumption and up to 20,000 hour […]
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Seminar: Achieve Your Productivity Potential with UV Light Curing Adhesives
We will be giving a seminar at Engineering Solutions Live, Thursday 12th March, entitled Achieve Your Productivity Potential with UV Light Curing Adhesives, and we’d like to invite you to come along. Manufacturing in the UK is strong, but productivity remains a concern. Adhesives, coatings and protective materials which cure with light can offer significant […]
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Case study: developing electronic textiles with UV curing
Recent advances in semiconductor and microelectromechanical systems (MEMS) have reduced both their size and cost. The Advanced Textiles Research Group at Nottingham Trent University is incorporating these components into the yarn-making stage to broaden the possibilities for electronic textiles into areas like temperature sensing, medical monitoring, motion sensing, energy harvesting and illumination. By incorporating the […]
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Temporary masking compound optimised for UV LED cure
Dymax SpeedMask® 7601 is a high-performance, LED-curable, peelable masking compound formulated for surface protection during plating, anodizing (Type II or III), grit blasting and acid stripping (hydrochloric, nitric and sulfuric solutions) processes. SpeedMask temporary masking compounds are single-part liquids which are readily applied to parts prior to surface treatments. They cure very quickly with UV […]
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Oxygen inhibition: achieving a tack-free cure with UV adhesives and coatings
Sometimes, cured UV adhesives or coatings have a tacky or sticky surface, even after they are exposed to the correct amount of UV light to achieve full cure. If the surface of the adhesive is exposed to atmospheric oxygen during the cure, the oxygen can penetrate into the very top layer and inhibit the polymerisation […]
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New product: compact LED UV curing flood lamp
To give manufacturers all the benefits of curing using UV LED technology in a compact, all-in-one design, we now offer the Dymax® BlueWave AX-550™ LED UV curing flood lamp. The lamp offers rapid curing and consistency across a 125 mm x 125 mm curing area and can sit on a benchtop or be integrated into […]
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We help to make electronic textile yarns (E-yarns)
The latest issue of the journal Fibres features an article from the Advanced Textiles Research Group at Nottingham Trent University entitled A Novel Method for Embedding Semiconductor Dies within Textile Yarn to Create Electronic Textiles. The group have been working on Electronic yarns (E-yarns) – yarns which contain electronics fully incorporated into the yarn’s structure prior to […]
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IUV101 handheld LED UV curing spot lamp
Bringing portability, precision and power to UV curing To improve UV curing options available for the medical, industrial, electronics, automotive and optical industries, we have launched the IUV101 LED UV Spot Lamp for Handheld UV Light Curing. The new 370nm handheld spot lamp offers up to 2,000 mW/cm2 intensity in a cost-effective and portable package. It […]
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Integrated UV light cure systems to increase efficiency, enhance quality of production
We know that light curing adhesives can improve productivity. This infographic from our partners Dymax highlights efficiencies that can be gained when a UV light cure systems technology is looked at holistically as an integral part of a full production process, leading to an average 30% savings in overall process costs. The benefits include: Minimised […]
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Next generation needle bonding adhesive
Our partners Dymax have recently introduced Dymax 1406-M, a next generation needle bonding adhesive for manufacturers looking to switch to UV LED curing in small gauge needle applications. It provides superior bonding performance on the reduced surface area of smaller cannulas, even after aging and sterilization, to reduce the possibility of cannula substrate failure. Optimized for […]
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LED flood curing system for UV/light cure materials
The Dymax BlueWave® MX-250™ LED flood curing system offers all the benefits of curing using UV LED technology, in a flood lamp configuration which has the power and control suitable for production. There are significant potential advantages in using LEDs to generate UV light suitable for curing adhesives and coatings in a manufacturing environment. No […]
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Ultra-fast reliable bonding – uv adhesive for plastics
One of our new print advertisements!
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Advantages of UV LED curing
A nice infographic from our friends at Dymax discussing the advantages of curing using LED-based equipment. Click on the image for a larger version. Check out our range of adhesives which have been formulated to cure with LED UV curing lamps.
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Low viscosity conformal coating cures with light
Dymax 9452-FC is an advanced low viscosity conformal coating for printed circuit boards, formulated with a revolutionary new technology as an alternative to thin, solvent-based conformal coatings. Whilst it has a very low viscosity – 20 cP – it still provides good electrical insulation and protection against humidity, plus very good thermal shock and corrosion resistance. It offers […]
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Pros & Cons of UV Light Curing Using LEDs – Seminar @ the FAST Exhibition, National Motorcycle Museum
Only one week to go until we exhibit at the FAST Exhibition on Thursday 11th May 2017! Our MD Peter Swanson will be giving a seminar entitled Adhesives: Pros and Cons of UV Light Curing Using LEDs. The seminar will discuss how light-curing adhesives, coatings and protective materials work and the significant improvements they can provide in the […]
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UV radiometer aids process control in broad spectrum or LED-based UV curing
The Dymax ACCU-CAL™ 160 Radiometer is an essential tool for users of UV curing processes, where both validating and subsequent monitoring of the lamp output is vital to consistent production quality. It is designed to be used with both benchtop flood curing lamps and conveyorised systems, and comes in two versions for either broad spectrum […]
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Achieving the Benefits of LED UV Curing
Ensuring Success When Switching from Conventional Lamp to LED Light Curing Sources, authored by our sales partner Dymax, is a new white paper available on our Technical Articles and White Papers webpage. Because of the differences in the technology, making the switch in UV curing equipment from broad spectrum lamps to LED curing sources is […]
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BlueWave MX-150 high energy UV LED Spot Curing Lamp for superfast cures
The new Dymax BlueWave® MX-150™ LED UV Spot Curing Lamp offers the speed, consistency, reliability and long service life associated with LED UV curing. The modular unit has a separate, compact light emitter, suitable for benchtop use but small enough to be readily integrated into robotic or other fully automated systems. The BlueWave MX-150 UV LED Spot […]
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Video: Light curing adhesives improve productivity for technology businesses
Light curing adhesives offer many design and manufacturing benefits spanning a wide range of industrial applications. These adhesives cure in seconds, forming high-strength, environmentally resistant bonds whilst maximising productivity. General and specific formulations are available for bonding plastics, metal, glass and other substrates. These adhesives can be applied by hand, or by semi or fully automated […]
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White Paper: Ensuring Success When Switching from Conventional Lamp to LED Light Curing Sources
The Dymax white paper Ensuring Success When Switching from Conventional Lamp to LED Light Curing Sources discusses topics such as how LED curing works, the advantages of LED curing, and getting enough information to switch successfully. LEDs, or light emitting diodes, continue to gain popularity as a replacement for traditional light bulbs, not only in homes […]
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Video: Dymax LED curing adhesives
For applications demanding fast cure bonding we offer a range of LED light curable adhesives. Dymax LED Curing Adhesives are optimised for use with the latest LED lamp curing systems, offering repeatable production proven bonding performance on rigid and flexible substrates, with formulations optimised for the needs of industries from medical devices and electronics to […]
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Will the new EC hazardous substances regulations affect your UV curing process?
Stricter EU regulations on the use of hazardous substances such as lead, cadmium and mercury, will significantly impact a number of industries, possibly including the use of mercury vapour UV curing lamps in industrial printing, bonding and coating processes. The full implications of the regulations need further clarification, but in the meantime many businesses are ahead […]
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High performance UV LED curing lamp with wands
The new DYMAX BlueWave QX4 UV LED curing lamp brings together the benefits of LED UV curing in a small and compact package that enables users to operate quickly and with more control. The QX4 multi-wand UV spot curing system puts the high intensity LEDs and lenses close to the substrate in each emitting head, with […]
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Seminar – Curing adhesives, coatings and sealants with light
We will be presenting a technical seminar on the subject of Curing adhesives, coatings and sealants with light at the forthcoming FAST Exhibition, September 10th at the Williams Conference Centre. Along with our presence in the exhibition itself, this will give you the opportunity to discuss the benefits with the team on our exhibition stand. In the […]
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Adhesive offers excellent adhesion to COC/COP film laminates
Cyclic olefin polymers/copolymers (COP/COC) have become popular choices in the point-of-care device industry because of their high strength, hardness, low water absorption, and excellent biocompatibility. Dymax 1072-M MD® is a new UV/broad-spectrum-cured adhesive specifically designed for bonding COC/COP film laminates and other difficult-to-bond-to polymers. Designed to be optimised for curing with LED lamps, Dymax 1072-M will cure […]
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Seals or gaskets can be formed bead-on-bead
To ensure the required aspect ratio (height v base width) for liquid seals or gaskets, the sealant can be applied as a series of beads, one on top of the other. We call this bead-on-bead. With this methodology, a set height can be achieved with a small or specified base width. Often UV curable adhesives are used […]
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Phoseon Firefly high performance UV LED curing lamp available now
The Phoseon Firefly™ is a high performance air cooled UV LED curing system, which is available now as part of our LED adhesives and curing package. The Firefly is a range of compact solid state UV devices that provide high power output – in the 4W/cm2 to 8W/cm2 range with approximately 80% power and heat […]
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Needle bonding adhesives fast cure with LED light
Dymax has released a new range of LED UV and visible light curable needle bonding adhesives. These adhesives are ISO 10993 approved and have passed testing to support short-term (<29 days) implantation or single use disposable device applications. Dymax 1400 series needle bonding adhesives are solvent free, single component and fluoresce for inline testing and […]
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Phoseon UV LED flood curing systems
We are delighted to announce a new sales partner agreement with Phoseon, the market leader in UV LED flood curing systems. Phoseon Technology has pioneered the use of LED technology for UV curing in printing, coatings and adhesives. Typical applications include: UV adhesive applications include electronics, industrial, medical, optical and many others Curing of inks […]
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UV curing with LED technology is a fast growing application
A recent report has highlighted the growth of LED technology in the UV and light curing of adhesives, coatings and other materials like inks. Thanks to a number of factors like compact size, low cost of ownership and environmentally-friendly constituents, UV LED is continuing to be a viable alternative to incumbent technologies like mercury lamps. […]
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UV & LED curing glass/glass and glass/metal adhesive
Dymax Ultra Light-Weld® 431 is a versatile glass-to-glass and glass-to-metal bonding adhesive which is formulated to be resistant to high-temperature and high-moisture environments while maintaining superior adhesion and flexibility. Dymax 431 bonds rapidly upon exposure to UV/visible light from conventional or LED based curing lamps, allowing a fast assembly process – making it highly suitable […]
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