Category: case study
Accurate, repeatable mixers in scientific research
In the scientific community, particularly in universities, THINKY Mixers are becoming more prominent as a way to mix challenging liquids, pastes, and powders in research into nanotechnology, batteries, electronics, pharmaceuticals, and many more applications. A simple Google Patents search for “THINKY” demonstrates the huge number of technology and scientific breakthroughs that relied on the abilities […]
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Case study: protecting rugged, outdoor work lights from the elements
Venta Global is a tier one supplier of lighting solutions to vehicle and machinery manufacturers, offering a complete service from custom design to delivery. It has made significant investment into new technology for its UK production facility in Hampshire that deskills processes to enable consistent and reliable results, removes inconsistencies due to operator variance, and […]
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Three worked examples of potting PCB assemblies
Potting is a common method to protect PCB assemblies, which involves filling an enclosure with a liquid material to protect the board and its electrical components. Depending on your application’s needs, there are a wide range of potting compounds available in a variety of formulations, including low density/lightweight, flame retardant, flexible, optically clear, and thermally […]
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Case study: achieving reliable printing onto PTFE with plasma pre-treatment
Due to PTFE’s extremely low surface energy, it is difficult for materials to wet, and almost no materials or adhesives readily adhere to it. The commonly known brand name of PTFE-based composition is Teflon – yes, the non-stick stuff. However, plasma can be applied to alter the chemical groups on the surface, increase wettability and […]
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Case study: potting a bespoke telematics system
Bulk Tainer Logistics provides bespoke transport services for the shipment of bulk liquid products globally, operating a fleet of 12,000 chemical, feed, and food grade tank containers. To optimise the performance of its fleet, the company wanted to fit its tanks with smart monitoring devices that tracked the movement of the tanks and the condition […]
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Case study: SpeedMask – application time reduced from 4 hours to 14 minutes
The masking process at MTU Aero Engines, a leading German manufacturer of military and civil aircraft engines, used to involve tapes, silicone rings, masks and metal covers all manually fitted and applied by operators. So when production planner Thomas Kaltenecker discovered and implemented Dymax SpeedMask, a UV-curing temporary masking liquid, alongside an automated dispensing and […]
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Case study: improving overmoulding adhesion with plasma treatment
Founded in 2020, Wavecon specialises in cable solutions for subsea assemblies, offering a range of options from the supply of replacement cable harnesses and wired assemblies, through to fully designed and manufactured bespoke assemblies for specific applications. From the outset, the company decided to build an end-to-end manufacturing process, using high quality equipment, machinery and […]
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Case study: improving mixing accuracy and repeatability for 3D printed bioelectronics research
To improve the way recovery from injury and the progression of neurological/musculoskeletal conditions are monitored, the Department of Automatic Control and Systems Engineering (ACSE) team at the University of Sheffield is developing a diagnostic glove that includes several flexible bioelectronic sensors. The sensors are formed from elastomers mixed with various conductive nano or micro particle […]
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Case study: jet dispensing doubles productivity of water testing kits
To improve the accuracy, repeatability, and manufacturing speed of their key product line Kemio™, a water testing system utilising patented single-use sensor technology, Palintest came to us. Using electrochemical sensors, the product tests the concentration of chlorine, chlorine dioxide, chlorite or peracetic acid in samples, giving a clear pass or fail mark in 60 seconds. Initially […]
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Stories from our customers – a case history collection
“The ability to mask complex shapes in one application and cure quickly on demand has reduced work in progress, improved quality and increased throughput.” “We have managed to increase production four-fold and enjoyed faster manufacturing time, reduced labour costs, and a consistently high-quality result with no defects or wasted material.” “It has allowed us to […]
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Case study: epoxy mixed by THINKY headed to the Moon
It’s been 50 years since the USA softly landed a spacecraft on the Moon’s surface. Something Intuitive Machines, based in Texas, is looking to change. When sending expensive, often delicate, machinery and equipment into the depths of space, achieving the most reliable bonds between components is mission critical. For this very reason, Arnab Roy, Production […]
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Case study: a clear potting process for a sustainable fishing device
To aid the rapid development of a new deep-sea fishing device, sustainable fishing start-up SafetyNet Technologies (SNTech) reached out to us. In a close collaboration, SNTech specified two materials, Opti-tec™ 4210 and IRS 3071, and developed a reliable assembly process. The new device, Pisces Deep, has since passed pressure tests at 100 bar and is […]
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Case study: silicone gasket robotically applied lets lighting manufacturer shine
Providing light where there was once darkness, lighting assemblies have been a staple in modern vehicle manufacture for decades. For many manufacturers, the search for brighter, better-performing systems has led them away from traditional bulbs and lamps towards more complex arrays of LED emitters, with lifespans in the 1000’s of hours. Keeping these assemblies protected […]
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Case study: increasing product design opportunities with Born2Bond Ultra HV CA
As consumers increasingly prefer smaller, more portable, wearable electronic devices, assembling the intricate components can prove challenging. This challenge is further compounded when considering skin contact material requirements and the bonding issues these materials can pose. Fortunately for a wearable electronic device manufacturer, our Born2Bond™ Ultra HV was able to address their bonding challenges while increasing their […]
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Case study: improving sealing quality while maximising productivity in gas sensor manufacture
When gas sensor manufacturer DD-Scientific wanted to improve the accuracy, repeatability, and productivity of an epoxy sealing process, they asked us. DD-Scientific now benefits from robot-mounted preeflow® eco-DUO precision metering, mixing and dispensing systems, which save the company 23 days of staff time per year, while maintaining the high-quality the company’s products demand. DD-Scientific’s sensors […]
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Case study: putting electronics into an archery arrow with novel CAs
Application In today’s technologically-advanced world, consumers want products that are better, smarter and more intuitive to their needs. For brand owners and manufacturers, this means continuing to push the boundaries on innovative, increasingly-smaller devices that can give consumers new product options unlike anything they’ve seen before. The miniaturisation of devices can pose assembly and bonding challenges, […]
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Case study: adhesive alternative to welding for bonding polycarbonate
The Problem A world leader in electrical explosion protection and sensor technology, was looking for an alternative to laser welding for an application that requires sealing two polycarbonate parts in their photoelectric sensors. The customer was bonding polycarbonate clear covers to a polycarbonate PCB enclosure by laser welding. However, they were unsatisfied with the results, as […]
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Harley Davidson selects adhesives over mechanical fasteners
Odyssey Motorcycles used a carbon fibre epoxy composite for parts of on a Harley Davidson Super Sport Roadster (SSR). The French manufacturer used the material to make up the bodywork, petrol and oil tanks of the custom made motorbike, but then faced challenges around how to join it with the rest of the structure. It […]
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Thinky Mixer improves bonding processes in optical instrument manufacture
The engineers at optical instrument makers Gooch & Housego use a high specification UV cure adhesive in a military application. It is premixed with microspheres to ensure bondline thickness. However, there were problems in getting a homogeneous dispersion of microspheres in the mix – which could lead to poor fitment of the optical element and […]
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Flexible epoxy adhesive – long term adhesion at the V&A museum
We’re proud to have contributed to the Tiki Love Truck, a prominent exhibit in a major new exhibition at the Victoria & Albert Museum, and one of the best-known creations of British artist Carrie Reichardt – whose work we wrote about recently. Disobedient Objects opened on 26th July at the V&A, Cromwell Road, London SW7 […]
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Fast curing metal bonding solution for customer Ford Components
A quick and simple adhesive solution was required for one of Ford Components Manufacturing Ltd’s laminated metal shim pack products. Known as edgepeel®, the pack provides a number of shims, to specific customer requirements, that can be quickly and easily selected at the point of assembly, therefore speeding up production. These thin steel shims are […]
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Potting compound protects trace heating system thermostats
The winters, they tell us, are getting colder and trace heating systems for vulnerable water pipes are finding greater demand. As part of their development process STOPFREEZE were looking for a superior way of protecting their in-line thermostat from water ingress and physical damage in its outdoor situation. Their solution came in the shape of […]
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Araldite 2015 specified in motor cruiser construction
Araldite 2015 has been exclusively specified in the construction of the Neptys First Life 27, a semi rigid power boat made from a vinyl ester infusion. Because of its length, 8.5m, and speed, 50 knots plus, the Neptys First Life 27 is subject to impact and vibrations and needs an adhesive combination that could withstand […]
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We stick urban art together
Modern art is such an integral part of life, the interweb and everything, that some exciting projects are taking place – perhaps where they always have – at the borders between the street and the gallery. So it is even more interesting to find this kind of project dependant upon an advanced flexible epoxy adhesive […]
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Sea lion studies with Araldite 2012
Very little is known about the diving behaviour of young sea lions who flourish on the Galapagos islands – which is where Araldite® 2012 comes in. Araldite 2012 was found to be the best adhesive to attach recorders and study repeated dives of sea lions down to 350–500 metres. The adhesive has to withstand the […]
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Alternative art adhesive
Baroness Carrie von Reichardt and her partner were asked by the Mutoid Waste Co to be involved in a show called Mutate Britain, where a number of well-known artists where each given pieces of a WW2 war plane and asked to let their creative juices flow. Explained the Baroness: We were actually given two panels […]
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Dyson Clean and Dry with Araldite 2000+ Adhesives
Dyson relies on Araldite® 2000 PLUS adhesives in its leading-edge vacuum cleaners and hand dryers. In Dyson vacuums, which use Cyclone Technology™ to separate dirt and dust from the air using high centrifugal forces, Araldite adhesives bond together core parts of the cyclone system that gives Dyson vacuums their superior cleaning power. Having tested Araldite […]
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Mixing glass powders into resin
James Kent (Ceramic Materials) Ltd had relied for many years on a manual mixing system for their research and quality control of specialist glass powders, but embarked on a search for a process solution that would be more effective, more consistent, quicker and simpler. The glass powders produced by James Kent Ltd are tailored to […]
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They nail horse shoes, don’t they?
Yes indeed, we found that they do nail horses’ shoes – but in the process of custom fitting each shoe a farrier will generate a lot of impact energy on his anvil – not only does this cause the ear damaging “ringing” sound but also generates a potentially damaging reflective shock wave up the hammer […]
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Making a fashion statement
You probably already know that products from Araldite can be found in almost all areas of life. But it may come as a bit of a surprise to you that products made of our advanced materials can also enhance your personal glamor. Working closely with Swarovski, the Austria-based manufacturer of crystal jewelry, Huntsman has again […]
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Clock this!
World renowned clocks have been made in Derby since the mid-1700’s, when clockmaker John Whithurst entertained his friends Benjamin Franklin and Erasmus Darwin (grandfather of Charles Darwin) at his house in Queen Street. So, when the Finesse Collection of hotels were planning the reception area of their new boutique hotel in the town it was […]
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We get stuck into the Love Truck
The problem involved a painted steel substrate, hand placed glass/ceramic tiles, substrate flexing and widely varying vibration over extended periods in outdoor conditions – in short a Tiki Love Truck! An unusual project even for us, but nonetheless as it proved, well within the capabilities of the adhere IRS 2125 Flexible Epoxy Adhesive. The project […]
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Pushing the boat out
An aluminium speedboat, built by the Dutch company Silvestris Haute Motive Concepts, is making use of structural bonding technology from Huntsman Advanced Materials. Martin de Bruijn, a designer at Silvestris, reveals that the design practices and lightweight materials used mean that the 23-foot boat weighs just 1500kg. The light weight is based on an aluminium […]
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Rocking your world – high temperature epoxy fixes speaker coils
Real World engineering is rarely rocket science, but often it is very much about pushing the boundaries of performance and balancing conflicting parameters. This was exactly the kind of situation which we met when a customer asked our advice on an adhesive application. This unusually challenging application was in the production of very high power […]
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