The Intertronics Blog

Case study: From supply risk to production growth with a new potting compound

Case study: From supply risk to production growth with a new potting compound

When Rotech Systems and Encoders discovered that its existing potting compound was being discontinued, the problem exposed a deeper constraint in its production system. Uncertain material supply had already been limiting output of the rotary encoders and vibration sensors used in harsh mining environments. Without reliable access to encapsulation materials, the company could not confidently […]

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Dymax 9773: low outgassing UV adhesive for electronics

Dymax 9773: low outgassing UV adhesive for electronics

In high-reliability electronics, material selection is rarely simple. This is especially true in aerospace, satellites, defence, drones, and other mission-critical applications. Engineers must balance contamination control, electrical stability, thermal endurance, and long-term reliability. Increasingly, they must do so without sacrificing production practicality, efficiency, or speed. That is exactly the space Dymax 9773 was developed for. […]

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Which robot is right for your dispensing process? A look into cobots, cartesian robots, and ISO 10218-2:2025

Which robot is right for your dispensing process? A look into cobots, cartesian robots, and ISO 10218-2:2025

Benchtop cartesian or cobot? These days, manufacturers exploring automation for liquid and fluid dispensing usually end up weighing two options: collaborative robots (cobots) and benchtop cartesian robots. Both types can raise throughput, consistency, and quality in the application of adhesives, coatings, encapsulants and sealants – but maybe they do so in different ways. Which risks, […]

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Adhesives for medical wearables: a guide

Adhesives for medical wearables: a guide

Wearable MedTech is a booming sector. The technology is breathtaking in its expanse and potential. Products like continuous blood pressure monitors, wearable pulse oximeters, respiratory and spirometry wearables, glucose sensors, insulin delivery pods, neuromodulation wearables, wearable temperature and hydration sensors, cardiac telemetry patches, smart wound-care sensors, activity and gait-analysis wearables used in rehabilitation, EEG headbands […]

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Gurit and medmix partner to deliver sustainable bonding – available from Intertronics

Gurit and medmix partner to deliver sustainable bonding – available from Intertronics

Two of our principals have teamed up! A leader in high-precision delivery devices, medmix has partnered with Gurit, a manufacturer and supplier of advanced composite materials, in our launch of BondPro, the next-generation, two-component epoxy adhesives engineered by Gurit. BondPro is dispensed using the MIXPAC™ greenLine™ cartridge system from medmix, combining Gurit’s innovation in adhesive […]

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Do you need specific adhesives for wearable device manufacturing? – a JoinedUpMinute video

Do you need specific adhesives for wearable device manufacturing? – a JoinedUpMinute video

When adhesives come into contact with skin—directly or indirectly—choosing the right one becomes even more important. In this JoinedUpMinute, Matt looks at adhesives in wearable devices and why skin sensitivity matters. You’ll learn: Where adhesives are used in wearables Which ingredients may cause irritation (like IBOA and TPOs) What to look for—such as ISO 10993-10 […]

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Intertronics becomes distributor of Gurit BondPro adhesives

Intertronics becomes distributor of Gurit BondPro adhesives

We have made an agreement with advanced composites supplier Gurit to distribute its high performance, two-component BondPro Epoxy Adhesives, designed for applications that require strong, reliable bonding in industries like automotive, transportation, industrial, and construction. Gurit BondPro are high-strength two-part structural epoxy adhesives designed for long-lasting durability. With a selection of working and fixture times, […]

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Coventry Econowipes – for your clean room or controlled environment

Coventry Econowipes – for your clean room or controlled environment

We have added Coventry Econowipes to our product range, to complement our other cleaning wipes and swabs. The Coventry brand is highly respected in industrial and precision cleaning sectors for delivering exceptional quality and performance in critical cleaning applications. They are renowned for cleanroom wipes that are engineered for extremely sensitive applications, including: Electronics manufacturing […]

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Why use a structural adhesive? – adhesives vs mechanical fastenings

Why use a structural adhesive? – adhesives vs mechanical fastenings

In thousands of applications, structural adhesives are being used as a viable alternative to mechanical connections: screws, rivets, or spot welds. The use of adhesives to provide a structural bond can bring many advantages, including improved product performance, reliability improvements, greater design freedom, and reductions in manufacturing costs. Sometimes known as “chemical joining” — to […]

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Wearables – adhesives and encapsulants for electronic textiles

Wearables – adhesives and encapsulants for electronic textiles

Nature is a prestigious, peer-reviewed scientific journal known for publishing high-impact research across a broad range of scientific disciplines. Established in 1869, it is one of the world’s most influential scientific publications, covering fields such as biology, physics, chemistry, earth sciences, and more. Articles in Nature undergo rigorous peer review and are often groundbreaking, contributing […]

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Very low extractables medical device adhesive withstands cleaning and sterilisation

Very low extractables medical device adhesive withstands cleaning and sterilisation

Dymax 1045-M medical device adhesive was specifically formulated for the assembly of glass pre-fillable syringes, pen injectors, auto injectors, wearable injectors, and single-use devices. This very low extractables adhesive provides strong bonds that withstand the harsh cleaning and sterilisation processes pre-filled syringes undergo. Dymax 1045-M is also optimised to cure with LED UV light, providing […]

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High temperature adhesive for metal bonding in automotive, rail and component manufacturing

High temperature adhesive for metal bonding in automotive, rail and component manufacturing

SCIGRIP® SG800 High Temperature MMA Methyl Methacrylate Adhesive is a two component structural adhesive for bonding metals, as well as composites and plastics. Designed to withstand temperatures up to 150°C over prolonged periods, SCIGRIP SG800 is suitable for applications like under the bonnet engine bay component assembly and metal bonding prior to paint baking cycles. It displays good strength […]

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Moisture-resistant cyanoacrylate adhesive increases application potential

Moisture-resistant cyanoacrylate adhesive increases application potential

Cyanoacrylate adhesives (CAs) are often dismissed when it comes to applications with moisture exposure, let alone involve full submersion. That was until our partners, Born2Bond, developed a new single-part, “instant” adhesive specifically suited for environments with high humidity. Born2Bond Aquafast is a low odour, low bloom, medium-viscosity CA that offers excellent adhesion to a variety […]

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Case study: improving mixing accuracy and repeatability for 3D printed bioelectronics research

Case study: improving mixing accuracy and repeatability for 3D printed bioelectronics research

To improve the way recovery from injury and the progression of neurological/musculoskeletal conditions are monitored, the Department of Automatic Control and Systems Engineering (ACSE) team at the University of Sheffield is developing a diagnostic glove that includes several flexible bioelectronic sensors. The sensors are formed from elastomers mixed with various conductive nano or micro particle […]

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White Paper: Designing in light curing adhesives – a holistic approach to adhesives in medical device assembly

White Paper: Designing in light curing adhesives – a holistic approach to adhesives in medical device assembly

UV curable adhesives grant significant manufacturing productivity benefits, curing in seconds, “on-demand” when exposed to UV light. With grades certified to ISO 10993 and USP Class VI stands available, they are also well-matched to the manufacture of medical devices. To fully realise the potential that this adhesive technology can bring, it is necessary to take […]

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Adhesive selection: A race against the clock?

Adhesive selection: A race against the clock?

There are a few considerations when specifying an adhesive for your application, such as how well it bonds your substrates and if it can meet the functional needs of your application. One other important piece of the puzzle are the time-based factors which dictate how materials can be processed.    Our technical white paper Adhesive selection: a race against the clock? walks you through the various time-sensitive factors at […]

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Protect your electronics in seconds with UV light and rapid moisture cure encapsulants

Protect your electronics in seconds with UV light and rapid moisture cure encapsulants

Dymax UV cure electronics encapsulants with secondary moisture cure resolve the challenge of encapsulating chip and component geometries which have shadowed areas under component bodies or leads. The bulk of the material cures in seconds with light, while the balance cures with ambient moisture. Light-curable formulations are becoming increasingly popular due to their significant benefits […]

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Case study: increasing product design opportunities with Born2Bond Ultra HV CA

Case study: increasing product design opportunities with Born2Bond Ultra HV CA

As consumers increasingly prefer smaller, more portable, wearable electronic devices, assembling the intricate components can prove challenging. This challenge is further compounded when considering skin contact material requirements and the bonding issues these materials can pose. Fortunately for a wearable electronic device manufacturer, our Born2Bond™ Ultra HV was able to address their bonding challenges while increasing their […]

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Case study: improving sealing quality while maximising productivity in gas sensor manufacture   

Case study: improving sealing quality while maximising productivity in gas sensor manufacture  

When gas sensor manufacturer DD-Scientific wanted to improve the accuracy, repeatability, and productivity of an epoxy sealing process, they asked us. DD-Scientific now benefits from robot-mounted preeflow® eco-DUO precision metering, mixing and dispensing systems, which save the company 23 days of staff time per year, while maintaining the high-quality the company’s products demand. DD-Scientific’s sensors […]

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