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Great ideas for the practitioner of high technology, high performance assembly.
Looking at: Dispensing
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Dispensing - it can be crucial
INTERTRONICS has introduced a new air-controlled dispenser,
the IJF
SL101 Digital Liquid Dispenser. Designed to be highly
repeatable and accurate, this dispenser is also priced to bring
digitally controlled dispensing to all budgets. Easily programmed and user friendly,
this dispensing controller offers three modes of operation (Manual, Timed, and
Cycle) as well as 10 memory positions to give the user optimum control and flexibility
over the dispensing process. It features a "teach & learn" facility
for programming, and an auto-cycle mode for semi-automatic use.
The SL101 is suitable for use with a wide range of liquids,
from low viscosity, water-like ones such as cyanoacrylate adhesives to heavy
greases, silicones or solder pastes.
Equipped with suck-back control, this dispenser can help prevent drips after
the dispensing cycle. Each IJF
SL101Digital Liquid Dispenser comes complete with an accessory kit
to facilitate its setup and use, and is CE certified and RoHS compliant.
Contact our Sales
Office to find out how little it costs to bring accurate
and repeatable digital dispensing to your process.
We are known for our expertise in the application of adhesives for crucial applications,
so we are aware of the need to maintain dispensing equipment in peak condition.
Applications such as electronics and medical assembly put this at a premium – especially
with UV curing and cyanoacrylate adhesives. Both these adhesive chemistries require
disposable products suited to their properties and caution should be exercised
in selecting the right syringe and needle system to deliver the material. We have a readily available, extensive range of tips, needles and syringes from
I&J Fisnar which are ideally suited to these situations.
Guidelines for consumable selection include being aware that UV curing products
will vary in sensitivity and it is therefore possible to use a less opaque or
translucent barrel, so that fluid levels can be observed, whilst still UV blocking;
however it is important to check the specification with the material supplier.
The tip or needle should always be manufactured using a high grade of stainless
steel. Similarly, cyanoacrylate adhesive requires polyethylene and/or PTFE disposable
parts. The polymerisation of cyanoacrylate is a reaction which occurs when the
adhesives comes into contact with humidity or metal ions present on the substrates.
PTFE inserts can be provided within a stainless steel needle to avoid metal contact.
Good and reliable bonding comes from accurate and repeatable dispensing. For
example, cyanoacrylate adhesives work best in thin bondlines, so an excess deposit
from poor dispensing will affect bond strength. This makes it especially important
that consumables match the original equipment specification in terms of precision
and wear characteristics to ensure consistent, reliable quality over the lifetime
of a production cycle. From concept through development to end of life – INTERTRONICS'
consultative approach helps to achieve optimum quality and output by ensuring
adhesives and dispensing equipment are correctly matched to the process... and
to each other!
Give us a call to discuss your applications for crucial
dispensing. Alternatively, come and see us at the Fastening & Assembly Solutions Exhibition, this Thursday, April 26, at RAF Museum Cosford. Pre-register through this link and win a free flying lesson!
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 Unit 17 Station Field Industrial Estate, Banbury Road, Kidlington, Oxfordshire, OX5 1JD, ENGLAND
Tel: +44 (0)1865 842842 Fax: +44 (0)1865 842172 e-mail: info@intertronics.co.uk
www.intertronics.co.uk
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