Relyon PlasmaTool Portable Surface Treatment System

REL 1000620000

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About Relyon PlasmaTool Portable Surface Treatment System

The Relyon PlasmaTool is a handheld, portable surface treatment device for improving adhesion and wetting on difficult to bond plastics like polyethylene, polypropylene and other polyolefins. The PlasmaTool is particularly effective where materials cannot be treated automatically because of size or mobility. With a portable trolley design, the Plasmatool is usable in any area of the workplace.

An integrated air compressor supplies the plasma generator, meaning that no external gas supply is needed. The PlasmaTool has been developed with maximum operator safety in mind, including dual trigger activation.

For a system with the same power in a stationary format, please see the Relyon Plasmabrush PB3 Plasma Surface Treatment System.

This short video demonstrates how easy the PlasmaTool is to use and how adhesion to difficult-to-bond, low surface energy substrates can be improved using plasma surface treatment:


Features & Benefits

  • Relyon PlasmatoolImproves adhesion & wetting of surfaces for large or hard to reach areas
  • Convenient and portable design
  • Suitable for different processes, substrates and geometries
  • No separate PLC necessary
  • Stand-alone unit, no compressed air or mass flow control required
  • Single person handling thanks to trolley design
  • Two-handed operation and signal lamp for advanced safety
  • Robust and intuitive, easy to use
  • Single power outlet needed


The PlasmaTool is ideal for use in industrial and manufacturing environments.

  • Medical
  • Automotive
  • Electronics
  • Consumer
  • Food, cosmetics & pharmaceuticals
  • Professional model making

The PlasmaTool allows fine cleaning and germ reduction on a great variety of surfaces such as glass, plastics or metals and thus provides excellent support in effecting processes in the field of microbiology, medicine, microfluidics or food engineering.


Electrical connection 220 – 240 V/50 – 60 Hz
Power consumption 1,300 W
Max input current 6A
Weight 60 kg
Measurements 800mm x 540mm x 430mm
Sound pressure level <60dB (A) at a distance of 1 metre

Other Information

Roding Automobile Relyon Plasmatool case study Plasma Technology Provides Optimal Bonding Preparation for CFRP Structures

Surface tension and the associated wettability of the materials play an important role, especially in the areas of bonding and laminating, for Roding Automobile GmbH, a specialist in the development and production of lightweight CFRP structures for the automotive and aviation industries.


Find out more about the technology behind the PlasmaTool by reading our technical bulletins and white papers:

All Downloads

Filename Size Download
Relyon PlasmaTool Product Data Sheet 1.78MB Download
Whitepaper: Plasma Technology for Surface Cleaning 0.31MB Download

Ordering Information

Part number Description
REL1000620000 PlasmaTool handheld plasma surface treatment device for large structures


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  • Last updated: November 2022
  • Version: 1.3

Statements, technical information and recommendations contained herein are based on tests we believe to be reliable but they are not to be construed in any manner as warrantees expressed or implied. The user shall determine the suitability of the product for his intended use and the user assumes all risk and liability whatsoever in connection therewith.