Small Shot Metering & Mixing
- Benchtop or robot mounted
- Precision operation
- Affordable
- Preset ratios user configurable
- Ideal for epoxies, silicones, RTVs, polyurethanes, potting, coating, encapsulating compounds, adhesives and structural bonding materials
Description
A comprehensive range of metering, mixing and dispensing equipment for use with multi-part liquids, such as polyurethanes, epoxies, acrylic adhesives and silicone rubbers.
IJF I&J10B standard base mounted system
The bench mounted I&J10 series is a pneumatically powered, precision metering, mixing and dispensing range of equipment designed to volumetrically dispense small discrete shots and beads from as low as 0.012ml.
A single acting piston pump design ensures consistent and reliable operation. Material is gravity fed and drawn into the piston cylinder by the creation of a vacuum when the piston returns to the home position.
Precise volumetric outputs can range from 0.012 to 100ml per cycle. Ratios can be pre-set from 1:1 to 20:1, dependent upon the system selected.
IJF I&J10F frame mounted with agitator and 2 gallon tanks
When requesting a proposal for a metering, mixing & dispensing system it is important that information on the material is available. This can be obtained from the material supplier.
The ratio of the two materials, volume and shot sizes required need to be accurately determined. This information is necessary in providing an exact proposal for any application.
A valuable but simple single page questionnaire is available to aid in obtaining the correct information.
| Model | Features |
| IJF I&J10B | Standard base mounted system with low volume reservoirs. Integral non-return valves deliver the materials in the correct ratio and shot size. |
| IJF I&J10F | Bench frame mounted system with higher volume reservoirs. |
| IJF I&J10C | Bench frame mounted system with a unique captive piston design that prevents potential outgassing in urethane type materials caused by high vacuum reload induced by a solid piston. |
| IJF I&J10R | For remote mounting to an I&J Fisnar cartesian or SCARA type robot. The I&J10R can also be driven by a stepper or servo motor drive (request catalog). |
| IJF I&J10D | Designed for high viscosity abrasive materials. |
| Typical specification | IJF I&J10B & I&J10F |
IJF I&J10C | IJF I&J10R | IJF I&J10D |
| Ratio range | 1:1 to 12:1 | 1:1 to 10:1 | 1:1 to 12:1 | 1:1 to 20:1 |
| Maximum viscosity | 500,000 cps | 50,000 cps | 500,000 cps | 3,000,000 cps |
| Metering accuracy | within 1% | within 1% | within 1% | within 2% |
| Maximum shot size | 5ml @ 1:1 | 100ml @ 1:1 | 5ml @ 1:1 | 10ml @ 1:1 |
| Minimum shot size | 0.012ml @ 1:1 | 0.5ml @ 1:1 | 0.012ml @ 1:1 | 2ml @ 1:1 |
| Maximum cycle rate | 60 per minute | 50 per minute | 60 per minute | 30 per minute |
| Standard reservoirs | 1/2/5 gallons (I&J10F) | 1/2/5 gallons | 6oz/1pt/20oz | 1/5/10 gallons |
| Standard drive method | pneumatic | |||
| Drive options | servo, stepper motor | |||
| Typical dimensions | ||||
| Height | 350mm | 350mm | 365mm | 500mm |
| Width | 400mm* | 400mm | 225mm | 450mm |
| Depth | 600mm* * dimensions for I&J10F |
500mm | 125mm | 850mm |
| Weight | 5-9kg (I&J10B) 25-40kg (I&J10F) |
25-40kg | 3.8kg | 40kg |
Options
Reservoirs
- Bulk feed coupling in place of reservoirs
- Automatic pressure regulated feeder
- In-line with bulk feed extruder pump
- Stainless steel construction
- Heating up to 70°C
- Electric or pneumatic agitators
- Reservoir level controls
- Internal can/drum rests
Metering pumps
- Stainless steel construction
- Delrin for acrylic adhesives
- Heating up to 70°C
- Digital control for variable shot size
Mixing heads
- Remote mounted valve guns
- Rotary, dynamic and shear mixing
Needle valve gun
Rotary and dynamic mixer valves available
 |
See also! Static Mixing Nozzles |
Additional printed catalogue or brochure available
Contact details and how to order
Dispensing equipment
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July 2003
Version 1.2
