Vacuum Mixing & Degassing
Introduction
The THINKY ARE-250 is
a planetary mixing machine. By means of both rotation and revolution
of the material in a container, materials are mixed and degassed.
The materials are under an acceleration of 400G, and even materials of
very high viscosity can be mixed and deaerated or degassed at the same
time.
| Mixing a clear silicone |
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Manual mixing
3 minutes manual mixing |
THINKY ARE-250
Mixing & degassing for 1 minute at 2200rpm |
The THINKY ARE-250 delivers extremely good results, with
consistent, homogeneous mixes. Unlike hand mixing, the process does not
add air into the material, and the machine includes a separate degassing
mode - for a bubble-free outcome.
Conventional Vacuum Degassing
Sometimes, for very high viscosity materials or materials for which a high
degree of deaeration is required, further degassing may be required. The issues
with this are:
- Another step: place material in vacuum equipment after mixing
- Manually controlled process, with attention needed ensure material does not foam or over-flow from the container
- Additional time
Adding Vacuum to the Mixing Process
The THINKY ARV-310 and the THINKY ARV-5000 are mixing and degassing machines like the THINKY ARE-250, but with an integral vacuum.
| Normal vacuum degassing after mixing |
Rotation, revolution & vacuum mixing |
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| Caution must be taken to prevent foaming and messy overflows when manually degassing using vacuum |
In the THINKY, materials don't overflow because they are pressed to the side wall of the container during the simultaneous mixing procedure |
Mixing and degassing are achieved simultaneously, in a hands-free fully automated and repeatable process. The is a very high degree of deaeration.
Comparison of THINKY ARE-250 and THINKY ARV-310
Resin samples are mixed in each of the two machines, then a) placed in a
vacuum chamber at 0.7kPa to see if any bubbles appear and b) allowed to cure
and inspected under magnification.
| THINKY ARE-250 |
| Mixing mode: 2000rpm for 1 minute + Degassing mode: 2200rpm for 18 minutes |
 |
 |
| After mixing, some bubbles appear under vacuum |
Some 100μm micro-bubbles are visible
in cured resin
100x magnification |
| THINKY ARE-310 |
| Mixing mode: 2000rpm with 0.7kPa for 5 minutes |
 |
 |
| After mixing, no bubbles are observed, even when placed in a vacuum chamber |
No bubbles are observed in cured resin 100x magnification |
Conclusion
The THINKY ARE-250,
with its twin mixing and degassing modes, gives fast, efficient and homogeneous
mixing of many high technology materials. For ultra critical applications, where
even micro-bubbles cannot be tolerated, the the THINKY
ARV-310 or ARV-5000 should
be considered.
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